Mechanical operator

Merck Life Science; Bengaluru; On-site; INR 500,000 - 700,000; Full time

Job summary

Merck Life Science Bengaluru is seeking a Diploma-qualified Utility Operator (Chemical Industry) to monitor and operate plant utilities. You will handle alarms, logs, start-up/shutdown sequences, and coordinate preventive maintenance with a focus on safety and efficiency.

The role requires 5+ years in a chemical/processing environment, ability to read P&IDs and diagrams, and familiarity with SCADA/DCS/PLC basics. Shift work and teamwork are essential.

Qualifications

• Diploma in Chemical Engineering or equivalent; 5+ years in a chemical/processing plant.
• Hands-on with utility systems in medium to large plants.
• Able to read P&IDs, process diagrams, instrument drawings; basic control system knowledge.

Responsibilities

• Operate and monitor plant utility systems per SOPs.
• Respond to alarms, log data, and take corrective actions.
• Execute start-up, normal running and shutdown with LOTO.
• Coordinate preventive maintenance with Maintenance.
• Promote energy efficiency and environmental performance.
• Maintain a clean, safe work area (6S).
• Ensure compliance with safety, environmental and quality standards.
• Prepare shift handovers and incident reports; assist investigations.
• Support commissioning/qualification for new utilities systems.

Skills

Team player

Effective communicator

Shift work experience

Safety conscious

Education

Diploma in Chemical Engineering

Tools

SCADA

DCS

PLC basics

CMMS

TPM

RCA

Job description

Work Your Magic with us! Ready to explore, break barriers, and discover more? We know you’ve got big plans – so do we! Our colleagues across the globe love innovating with science and technology to enrich people’s lives with our solutions in Healthcare, Life Science, and Electronics. Together, we dream big and are passionate about caring for our rich mix of people, customers, patients, and planet. That's why we are always looking for curious minds that see themselves imagining the unimaginable with us.

Your Role

Job Title: Utility Operator (Chemical Industry)
Department: Operations / Engineering
Reports To: Shift/Unit Supervisor – Utilities

Key Responsibilities

• Operate and monitor plant utility systems (cooling towers, compressed air, DI water/wastewater, HVAC, chillers, thermic oil heaters, N2 generator, as applicable) per SOPs.
• Respond to alarms, record data in logbooks/SCADA, and take corrective actions to maintain safe, stable operations.
• Execute start-up, normal running, and shutdown sequences with LOTO compliance.
• Perform preventive maintenance and coordinate with Maintenance for specialized/breakdown tasks.
• Promote energy efficiency, waste reduction, and environmental performance.
• Maintain a clean, safe work environment (6S).
• Ensure compliance with safety, environmental, and quality standards (ISO 9001/14001/45001, local regulations).
• Prepare shift handovers, incident reports, and participate in investigations as required.
• Support commissioning/qualification for new or modified utilities systems.

Who You Are

• You are a Diploma holder in Chemical Engineering, Electrical/Instrumentation, Mechanical, or equivalent (5+ years’ experience in a chemical/processing plant).
• You have hands‑on experience with utility systems in a medium‑to‑large plant.
• You can read P&IDs, process diagrams, instrument drawings, and have basic control system knowledge (SCADA/DCS/PLC basics).
• You understand energy management, water treatment, effluent handling, and waste minimization concepts.
• You are familiar with LOTO, safety regulations, and basic process safety practices.
• You communicate effectively, work well in teams, and can operate across shifts.
• Perform preventive maintenance (mandatory obligation).

Basic Qualifications

• Diploma in Chemical Engineering, Electrical/Instrumentation, Mechanical, or equivalent.
• 5+ years’ experience in a chemical/processing environment.
• Proficiency with SOPs, logbooks, and basic data recording.
• Familiarity with safety systems and regulatory requirements.

Preferred Qualifications

• PSSR/HAZOP training or related certification.
• Experience with CMMS, TPM, RCA, energy projects.
• Knowledge of energy, water, and waste optimization initiatives.
• Exposure to automation and data logging/reporting tools.

What We Offer

We are committed to creating access and opportunities for all to develop and grow at your own pace. Join us in building a culture of inclusion and belonging that impacts millions and empowers everyone to work their magic and champion human progress.