Mechanical operator

Merck Life Science; Bengaluru; On-site; INR 420,000 - 720,000; Full time

Job summary

Merck Life Science in Bengaluru seeks a Utility Operator to manage plant utility systems and ensure safe, compliant operations.

The role requires a Diploma in Chemical Engg or related field with 5+ years in chemical/processing environments, hands-on utility systems experience, and knowledge of SCADA/DCS/PLC basics. You will read P&IDs, participate in safety practices, and support energy/waste optimization.

Qualifications

• Diploma holder with 5+ years in chemical/processing plant.
• Hands-on with plant utility systems.
• Ability to read P&IDs, diagrams, instrument drawings.
• Familiar with safety systems and regulatory requirements.
• Experience in LOTO and process safety practices.

Responsibilities

• Operate and monitor plant utilities per SOPs.
• Respond to alarms, log data, and take corrective actions.
• Execute start-up, run, and shutdown sequences with LOTO.
• Coordinate preventive maintenance with Maintenance.
• Promote energy efficiency and environmental performance.
• Maintain clean, safe work environment (6S).
• Prepare handovers and incident reports; participate in investigations.
• Support commissioning/qualification for new/modified utilities.

Skills

P&ID reading

SCADA basics

PLC basics

Teamwork

LOTO compliance

Preventive maintenance

Education

Diploma in Chemical Engg / Electrical / Instrumentation / Mechanical

Tools

SCADA

DCS

PLC

CMMS

TPM

RCA

Job description

Utility Operator (Chemical Industry)

Department: Operations / Engineering

Reports To: Shift/Unit Supervisor – Utilities

Key Responsibilities

• Operate and monitor plant utility systems (cooling towers, compressed air, DI water/wastewater, HVAC, Chillers, thermic oil heaters, N2 generator, as applicable) per SOPs.
• Respond to alarms, record data in logbooks/SCADA, and take corrective actions to maintain safe, stable operations.
• Execute start-up, normal running, and shutdown sequences with LOTO compliance.
• Perform preventive maintenance and coordinate with Maintenance for specialized/breakdown tasks.
• Promote energy efficiency, waste reduction, and environmental performance.
• Maintain a clean, safe work environment (6S).
• Ensure compliance with safety, environmental, and quality standards (ISO 9001/14001/45001, local regulations).
• Prepare shift handovers, incident reports, and participate in investigations as required.
• Support commissioning/qualification for new or modified utilities systems.

Your Role

• Job Title: Utility Operator (Chemical Industry)
• Department: Operations / Engineering
• Reports To: Shift/Unit Supervisor – Utilities
• Key Responsibilities:
• Operate and monitor plant utility systems (cooling towers, compressed air, DI water/wastewater, HVAC, Chillers, thermic oil heaters, N2 generator, as applicable) per SOPs.
• Respond to alarms, record data in logbooks/SCADA, and take corrective actions to maintain safe, stable operations.
• Execute start-up, normal running, and shutdown sequences with LOTO compliance.
• Perform preventive maintenance and coordinate with Maintenance for specialized/breakdown tasks.
• Promote energy efficiency, waste reduction, and environmental performance.
• Maintain a clean, safe work environment (6S).
• Ensure compliance with safety, environmental, and quality standards (ISO 9001/14001/45001, local regulations).
• Prepare shift handovers, incident reports, and participate in investigations as required.
• Support commissioning/qualification for new or modified utilities systems.

Who You Are

• You are a Diploma holder in Chemical Engineering, Electrical/Instrumentation, Mechanical, or equivalent (5+ years’ experience in a chemical/processing plant).
• You have hands-on experience with utility systems in a medium-to-large plant.
• You can read P&IDs, process diagrams, instrument drawings, and have basic control system knowledge (SCADA/DCS/PLC basics).
• You understand energy management, water treatment, effluent handling, and waste minimization concepts.
• You are familiar with LOTO, safety regulations, and basic process safety practices.
• You communicate effectively, work well in teams, and can operate across shifts.
• Perform preventive maintenance

Basic Qualifications

• Diploma in Chemical Engineering, Electrical/Instrumentation, Mechanical, or equivalent.
• 5+ years’ experience in a chemical/processing environment.
• Proficiency with SOPs, logbooks, and basic data recording.
• Familiarity with safety systems and regulatory requirements.

Preferred Qualifications

• PSSR/HAZOP training or related certification.
• Experience with CMMS, TPM, RCA, energy projects.
• Knowledge of energy, water, and waste optimization initiatives.
• Exposure to automation and data logging/reporting tools.