Manager Manufacturing Engineering Paint

Caterpillar Financial Services Corporation

Chhatrapati Sambhajinagar District

On-site

INR 1,800,000 - 3,400,000

Full time

9 days ago

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Job summary

Caterpillar Inc. is seeking a Paint Manufacturing Engineering Manager to deliver world-class paint shop performance through process optimization, automation, and capital project execution. The role leads robotics, PLC/SCADA integration, and data analytics to improve quality, productivity, and safety.

The position focuses on leading manufacturing engineers, driving continuous improvement, and ensuring alignment with customer specifications and EHS standards.

Qualifications

10-15+ years of manufacturing engineering experience.
Minimum 5 years in paint shop operations or automotive paint manufacturing.
Experience in robotic painting, conveyor systems, pretreatment, coating technologies, and automation.

Responsibilities

Develop, standardize, and optimize paint shop manufacturing processes.
Establish process parameters for pretreatment, e-coat, primer, topcoat, and curing operations.
Lead Lean Manufacturing, Six Sigma, Kaizen, and Value Stream Mapping initiatives.
Drive cycle time reduction, throughput, and capacity improvements.
Lead planning, justification, execution, and commissioning of capital investments.
Drive implementation of robotic painting systems and process automation.
Ensure compliance with quality management systems and customer requirements.
Lead safety and environmental initiatives within manufacturing.

Skills

Paint Shop Eng

Robotic Painting

Lean Six Sigma

OEE Improvement

Root Cause Analysis (8D, DMAIC)

Education

Bachelor's Degree in Mechanical/Chemical/Production/Industrial Engineering

Master's Degree (Preferred)

Tools

AutoCAD / Process Simulation Tools

PLC/SCADA Integration

Job description

Career Area:

Manufacturing

Job Description:

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

Executive Summary

The Paint Manufacturing Engineering Manager is accountable for delivering world-class paint shop performance through process optimization, automation, quality excellence, cost reduction, and capital project execution. This role serves as the technical leader for paint manufacturing operations and drives continuous improvement initiatives that enhance productivity, safety, sustainability, and customer satisfaction.

Key Roles and Responsibilities

1. Paint Shop Process Engineering

Develop, standardize, and optimize paint shop manufacturing processes.
Establish process parameters for pretreatment, e-coat, primer, topcoat, and curing operations.
Establish robotic paint process
Improve First Time Quality (FTQ), paint appearance, and coating performance.
Lead root cause analysis for paint defects and implement corrective actions.
Ensure process capability and compliance with customer specifications.

2. Manufacturing Excellence & Productivity

Drive cycle time reduction, throughput improvement, and capacity enhancement projects.
Lead Lean Manufacturing, Six Sigma, Kaizen, and Value Stream Mapping initiatives.
Improve Overall Equipment Effectiveness (OEE) across paint shop operations.
Eliminate waste and reduce paint consumption, energy utilization, and operating costs.

3. Capital Project Management

Lead planning, justification, execution, and commissioning of capital investment projects.
Manage installation of paint booths, ovens, pretreatment systems, conveyors, robots, and automation systems.
Coordinate with suppliers, contractors, and cross-functional teams during project implementation.
Ensure projects are completed within scope, budget, quality, and timeline requirements.

4. Automation & Industry 4.0

Drive implementation of robotic painting systems and process automation.
Develop digital monitoring systems for paint process control and performance tracking.
Support PLC, SCADA, MES, and Industry 4.0 initiatives.
Utilize data analytics to improve process performance and predictive maintenance.

5. Quality & Compliance

Ensure compliance with quality management systems and customer requirements.
Lead paint audit activities and process validation.
Drive defect reduction initiatives for:

Runs and sags
Orange peel
Dust contamination
Color variation
Adhesion failures
Surface appearance defects

6. Environmental, Health & Safety

Ensure compliance with EHS regulations and company safety standards.
Drive VOC reduction, sustainability initiatives, and environmental compliance.
Lead risk assessments and safety improvement projects.
Support energy conservation and carbon footprint reduction initiatives.

7. New Product Introduction (NPI)

Support launch of new products and variants.
Develop manufacturing feasibility studies and process plans.
Conduct PFMEA, process validation, and capability studies.
Ensure successful product launch with quality and productivity targets.

8. Team Leadership

Lead and develop Manufacturing Engineers, Process Engineers, and Technical Specialists.
Build technical capability across paint shop teams.
Establish performance objectives and competency development plans.
Foster a culture of innovation, accountability, and continuous improvement.

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Educational Qualification

Bachelor's Degree in Mechanical Engineering, Chemical Engineering, Production Engineering, Industrial Engineering, or equivalent.
Master's Degree (Preferred).

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Experience

10-15+ years of manufacturing engineering experience.
Minimum 5 years in paint shop operations or automotive paint manufacturing.
Experience in robotic painting, conveyor systems, pretreatment, coating technologies, and automation.
Exposure to greenfield projects, plant expansion, and paint shop commissioning is preferred.

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Technical Skills