Lead Thermal Engineer

Villari; Bengaluru; On-site; INR 1,500,000 - 2,300,000; Full time

Job summary

Fluence in Bengaluru is seeking a Lead Thermal Engineer to spearhead design, testing, verification and system integration of industrial liquid chillers and thermal management for utility-scale BESS. You will own the thermal performance, reliability, and compliance, coordinating with international teams across mechanical, electrical and software domains, and leading FAT at contract manufacturers.

The role requires 8+ years in chiller design and hands-on experience with Modbus, AHRI/ASHRAE

Qualifications

• Bachelor’s or Master’s degree in Mechanical Engineering, Thermal/Fluid Engineering, Aerospace Engineering, or a related discipline.
• 8+ years of professional engineering experience in liquid chiller design and thermal management in energy storage or power sectors.
• Strong experience sizing chillers and subcomponents (compressor, condenser, evaporator, valve).
• Hands-on with SOLKANE, XProps, CoilDesigner, VapCyc and thermodynamic calculations.
• Experience with Modbus (TCP/RTU) communications, mapping, testing and troubleshooting.
• Knowledge of AHRI 550/590, ASHRAE 15/34, ASME B31.3/31.5 safety/pressure standards.
• Excellent communication and ability to lead international, multi-disciplinary teams.
• Fluent in English.

Responsibilities

• Architect, specify, and integrate industrial liquid chillers and related hardware into utility-scale BESS enclosures.
• Develop, review, and maintain P&IDs, fluid routing, hydraulic balancing, and chiller sheets.
• Establish and validate Modbus communications and control loops.
• Design and execute thermal validation plans and AHRI-based testing.
• Ensure compliance with safety and EMC/EMI standards.
• Lead FAT at contract manufacturers and supplier sites.
• Collaborate with mechanical, electrical, firmware/software, safety, and field teams.
• Perform RCFA on thermal components to drive design improvements.
• Support manufacturing and commissioning with troubleshooting.

Skills

Chiller sizing

Modbus protocols

Thermal management

English fluent

Python/MATLAB basics

Education

Bachelor’s or Master’s in Mechanical Engineering or related

Tools

SOLKANE

XProps

CoilDesigner

VapCyc

Dymola

MATLAB

Python

Visual Basic

Job description

Fluence (Nasdaq: FLNC) is a global market leader delivering intelligent energy storage and optimization software for renewables and storage. Our solutions and operational services are helping to create a more resilient grid and unlock the full potential of renewable portfolios. With gigawatts of successful implementations across nearly 50 markets, we are transforming the way we power our world for a more sustainable future. For more information, please visit fluenceenergy.com.

Job Description

About Fluence

Fluence (Nasdaq: FLNC) is a global market leader delivering intelligent energy storage and optimization software for renewables and storage. Our solutions and operational services are helping to create a more resilient grid and unlock the full potential of renewable portfolios. With gigawatts of successful implementations across nearly 50 markets, we are transforming the way we power our world for a more sustainable future. For more information, please visit: https://fluenceenergy.com/

Role Overview

As a Lead Thermal Engineer at Fluence, you will spearhead the design, testing, verification, and system integration of industrial liquid chillers and advanced thermal management subsystems for utility-scale Battery Energy Storage Systems (BESS). In this role, you will be the core technical owner ensuring our liquid cooling systems deliver optimal thermal performance, efficiency, reliability, and regulatory compliance.

Key Responsibilities

• Architect, specify, and integrate industrial liquid chillers, active refrigeration loops, pumps, and fluid distribution circuits into utility-scale BESS enclosures.
• Develop, review, and maintain Piping & Instrumentation Diagrams (P&IDs), fluid routing specifications, hydraulic balancing, and chiller specification sheets.
• Establish and validate chiller-to-system communications and control loops utilizing Modbus (TCP/RTU) protocols, including register mapping, telemetry, alarm thresholds, and safety handshakes.
• Design and execute comprehensive thermal validation plans, refrigeration performance protocols (AHRI 550/590), and plumbing/hydraulic pressure and leak tests (ASME B31.3 / B31.5).
• Ensure compliance of chiller subsystems and power electronics/drives with international safety, environmental, and EMC/EMI standards (UL 60335 2-40, IEC 61000 series, FCC Part 15, UL 9540, NFPA 855, ASHRAE 15/34).
• Lead Factory Acceptance Testing (FAT) at contract manufacturer (CM) and supplier sites, acting as the primary engineering authority for validation sign-offs and quality audits.
• Collaborate with cross-functional teams, including mechanical, electrical, firmware/software, safety, and field commissioning, to ensure seamless hardware and controls integration.
• Conduct root cause failure analyses (RCFA) on thermal components during prototyping, qualification, and field operation, driving design improvements and corrective actions.
• Support manufacturing and commissioning teams by troubleshooting thermal, hydraulic, and communication issues in test labs and field deployments.

Required Qualifications & Experience

• Bachelor’s or master’s degree in Mechanical Engineering, Thermal/Fluid Engineering, Aerospace Engineering, or a related discipline.
• 8+ years of professional engineering experience in liquid chiller design, refrigeration systems, HVAC development, or thermal management in the energy storage, industrial, or power sectors.
• Strong, demonstrated experience in chiller and subcomponent (compressor, condenser, evaporator, expansion valve, etc.) sizing.
• Hands-on experience with SOLKANE, XProps, CoilDesigner, VapCyc, thermodynamic calculation, and similar tools.
• Hands-on proficiency with industrial communication protocols, specifically Modbus (TCP/RTU) register mapping, testing, and troubleshooting.
• In-depth understanding of relevant industry safety, pressure, and testing standards: AHRI 550/590, ASHRAE 15, ASHRAE 34, ASME B31.3, ASME B31.5.
• Practical experience of instrumentation and testing chillers.
• Proven track record leading vendor evaluations, qualification testing, and supplier Factory Acceptance Testing (FAT).
• Excellent communication skills and ability to lead and collaborate effectively within international, multi-disciplinary teams.
• Fluent in English.

Additional Skills

• Experience with utility-scale Battery Energy Storage Systems (BESS) or renewable energy balance of plant (BOP).
• Familiarity with data analysis tools (Python/Visual Basics) and 1D simulation tools (Dymola/MATLAB).
• Demonstrated project management and technical vendor management capabilities.
• A passion for clean energy, decarbonization, and sustainable technologies.
• Fluency in additional languages is a plus.
• Ability and willingness to travel up to 20-30% to testing facilities, supplier sites, and contract manufacturing plants globally.

Our Culture

At Fluence, our culture is the foundation that drives our ambitious growth strategy and fuels our mission to transform the future of energy. Our core cultural pillars empower us to innovate, collaborate, and lead with purpose, ensuring we continue to deliver unparalleled value to our customers and the world.

Unleash Voices

We believe every voice matters. We encourage openness, active listening, and decisive action to create a culture where everyone has the opportunity to contribute to our success. We foster an environment where diverse perspectives are heard and valued, driving innovation and progress.

Customer Fluent

Our customers are at the heart of everything we do. We're committed to delivering exceptional value that exceeds expectations by understanding our customers' needs and adapting swiftly to meet them. Our deep focus on customer satisfaction drives us to continuously improve and innovate.

Infinite Impact

We are committed to creating the impossible. We push boundaries to deliver sustainable, game-changing solutions that shape a brighter, more energy-efficient future for all. Our team is passionate about making a lasting impact that will resonate for generations to come.

All In

We are all in for growth. Our teams are relentlessly focused on identifying and seizing opportunities that propel us forward. We embrace an ownership mindset, pushing ourselves and each other to accelerate progress and create lasting success.