Lead Engineer - Throughput Simulations (DES)

General Motors Ventures; Bengaluru; Hybrid; Confidential; Full time

Job summary

General Motors Bengaluru is seeking a senior simulation engineer to conceptualize and build discrete event models using Plant Simulation, SimTalk2 and related tools. You will drive throughput analysis, bottleneck resolution and supply chain optimization across multiple plants.

The role demands deep domain knowledge in vehicle manufacturing processes, data analysis in Excel/Python, and excellent communication to coordinate with cross-functional teams.

Qualifications

• BE / B.Tech in Mechanical / Production / Industrial / Automobile.
• 10–15 years in Automobile or Mechanical allied engineering with simulation experience.
• Experience in Throughput Simulation Analysis for manufacturing systems.
• Knowledge of Vehicle Development Process and Global Manufacturing Systems.
• Expert knowledge of Plant Simulation and Simtalk2.
• Proficiency in data analysis tools (Excel, Python).
• Strong interpersonal, oral, and written communication skills.

Responsibilities

• Conceptualize, build, simulate, and optimize discrete event models using Plant Simulation.
• Conduct throughput analysis, bottleneck identification, and logistics simulation & optimization.
• Analyze data and represent in simulation models to drive improvements.
• Provide recommendations to optimize resources, cycle times, and efficiency.
• Perform data analysis and cost-benefit studies for decision support.
• Lead simulation and planning efforts between teams across sites.
• Deliver results to leadership and coordinate with Plants for multiple sites.

Education

BE / B.Tech (Mechanical / Production / Industrial / Automobile)

Tools

Plant Simulation

Simtalk2

AutoCAD

MS Visio

MS Office

Excel

Python

Job description

Job Description

Sponsorship: GM DOES NOT PROVIDE IMMIGRATION-RELATED SPONSORSHIP FOR THIS ROLE. DO NOT APPLY FOR THIS ROLE IF YOU WILL NEED GM IMMIGRATION SPONSORSHIP (e.g., H-1B, TN, STEM OPT, etc.) NOW OR IN THE FUTURE.

Work Arrangement:

This role is categorized as hybrid. This means the successful candidate is expected to report to the office four times per week or other frequency dictated by the business.

What You’ll Do

• Conceptualize, Build, simulate, and optimize discrete event models using Plant Simulation simulation Software


• Conduct throughput analysis, bottleneck identification, and logistics simulation & optimization


• Understand process flows, analyze data, and effectively represent in simulation model to achieve better interrelationship and process improvement


• Provide recommendations to optimize resource utilization, cycle times, and system efficiency


• Perform data analysis and cost-benefit studies to support decision-making


• Lead and coordinate simulation and Planning efforts between teams to develop optimal solutions for the designed concept or current process.


• Deliver results according to project schedules and quality.


• Provide results to leadership and coordination between internal departments and Plants for multiple sites.


• Develop design solutions to provide best process flow to improve the throughput of the facilities.


• Perform self-check as per the process and submit the proposal of changes.


• Additional responsibilities are listed below.


• Act as coach/mentor/Goto person for the business unit for questions and problems within his/her area of expertise.


• Support functional leader in developing strategies related to project executions, workshare, skill-gap closure plans, assessment tools


• Guide to resolve issues relevant to project deliverables within their area of expertise.


• Obtain or provide approval/guidance for changes to processes and practices within their area of expertise (Through Global council meetings, if necessary)


• Facilitate and lead in appropriate improvement initiatives/projects as needed.

Your Skills & Abilities (Required Qualifications)

• B.E / B.Tech (Mechanical / Production / Industrial / Automobile)


• 10-15yrs in Automobile / Mechanical allied Engineering Industry in simulation (Required).


• Experience in Throughput Simulation Analysis for manufacturing systems.


• Working knowledge of Industrial Engineering including Vehicle Development Process, Global Manufacturing Systems, Bill of Process (BoP), Bill of Equipment's (BoE), Vehicle assembly process in automotive plant (Body / Paint / GA)


• Expert knowledge about functionality of Throughput Simulation Software using Plant Simulation


• Expert Knowledge in coding logic using Simtalk2


• Expert knowledge in AutoCAD, MS Visio, MS office tools


• Proficiency in data analysis tools (Excel, Python preferred).


• Knowledge of warehouse/material flow and logistics systems


• Knowledge about workflow and processes in Body, Paint, GA, and GPS


• Knowledge about throughput behaviors and production systems


• Knowledge about Lean Manufacturing Strategy (ex. TOC)


• Familiarity with digital twin concepts and Industry 4.0 technologies


• High level of interpersonal, oral and written communication skills-ability to interact with all levels of the organization. (Required).


• High level of analytical ability and problem-solving skills (Required).


• Demonstrated ability to work well with multiple customers at the same time (Required)


• Ability to travel is required.

About GM

Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.

Why Join Us

We believe we all must make a choice every day – individually and collectively – to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team.

Non-Discrimination and Equal Employment Opportunities

General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers. We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment.

Accommodations

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