Lead Engineer -Automation

PCMC; Chennai District; On-site; INR 12,00,000 - 16,00,000; Full time

Job summary

A global engineering firm in Chennai is seeking a Lead Automation Engineer. This role demands expertise in PLC programming using B&R Automation Studio and Beckhoff Twin CAT, along with HMI development skills. You will work on both software development and field deployment, ensuring automation solutions are delivered effectively. Ideal candidates possess a Bachelor's in engineering and significant experience in industrial automation, particularly in packaging or related industries.

Benefits

Opportunity for professional growth

Collaborative work environment

Flexible working culture

Qualifications

• Minimum 12 years of industrial automation experience.
• 8+ years of relevant experience in HMI/SCADA projects using B&R Mapp View and/or Ignition.
• Experience with OEMs in packaging, printing, or converting is preferred.

Responsibilities

• Design, develop, and test PLC applications using B&R Automation Studio / Beckhoff Twin CAT.
• Develop HMI solutions using mapp View, HTML5, Ignition, and SQL integration.
• Perform on-site assembly checkout, FAT, and commissioning.

Skills

PLC programming

HMI development

Python scripting

HTML/JavaScript

GitHub version control

Education

Bachelor’s degree in electrical/Electronic Engineering, Mechatronics, or Computer Science

Tools

B&R Automation Studio

Beckhoff Twin CAT

mapp View

SQL Server

Job description

About Us

Barry-Wehmiller is a diversified global supplier of engineering consulting and manufacturing technology for the packaging, corrugating, sheeting and paper-converting industries. By blending people-centric leadership with disciplined operational strategies and purpose-driven growth, Barry-Wehmiller has become a $3 billion organization with nearly 12,000 team members united by a common belief: to use the power of business to build a better world.

We Believe In

• Ownership – You’ll drive features end-to-end, from design to deployment.
• Flexibility – A friendly, results-oriented culture that respects your time.
• Empowerment – Your insights are valued, and your work makes a visible difference.
• Learning & Growth – You’ll work on complex challenges with smart, passionate peers—and have the support to level up continually.

Job Description

Lead Automation Engineer with hands-on experience in PLC programming, HMI/SCADA development. The role also requires familiarity with Python scripting, basic HTML, assembly checkout, field commissioning and code maintenance using GitHub for version control. Preferred backgrounds include exposure to the printing, packaging, and paper converting industries.

This role involves both software development and field deployment responsibilities.

Key Responsibilities

• Design, develop, and test PLC applications using B&R Automation Studio / Beckhoff Twin CAT
• Develop HMI solutions using mapp View, HTML5-based customization, Ignition and SQL integration
• Perform on-site assembly checkout, FAT, and commissioning at customer sites
• Manage source code using GitHub commits, branches, reviews, and documentation
• Work with cross-disciplinary teams to deliver end-to-end automation solutions
• Generate system documentation, user manuals, and test reports
• Mentor junior team members and lead small development modules

Job Specifications

• Core Automation Skills:
  • Proficient in PLC programming, including:
    • B&R Automation Studio (Structured Text, Ladder, AS4.x)
    • Beckhoff Twin CAT
  • Development and customization of HMI using mapp View (HTML5-based UI framework) / IGNITION SCADA Platforms
  • Hands‑on experience in machine assembly checkout, I/O verification, and field commissioning
  • Integration of HMI/SCADA systems with IoT systems using OPC UA, MQTT, etc.
  • Use GitHub for version control, issue tracking, and collaborative development.
• Scripting, and Web Tech:
  • Familiarity with Ignition SCADA platform and Python scripting for industrial applications
  • Working knowledge of HTML/JavaScript for customizing HMI web interfaces (e.g., mapp View widgets. Help file system)
  • Database integration using MS SQL Server for data logging, trends, alarms, and reporting
• System Integration:
  • PLC‑HMI interface design for control and visualization layers
  • Configuration of alarms, historical logging, recipe systems, and report generation
  • Experience with OPC servers, tag management, and data structure design
• Mandatory Skills:
  • PLC Programming: B&R or Beckhoff
  • HMI development using B&R Mapp View / IGNITION platform
  • HTML5‑based HMI customization would be an Added Advantage
  • GitHub: version control, branching, and collaboration
  • SQL Server: queries, stored procedures, database integration would be an Added Advantage
  • Python scripting (Ignition SCADA) would be an Added Advantage
  • Assembly checkout and field commissioning
• Soft Skills:
  • Clear and professional communication
  • Strong interpersonal skills to effectively communicate with the USA client team
  • Strong teamwork and coordination with cross-functional teams
  • Ability to work independently and take ownership
  • Analytical thinking and structured problem solving
  • Flexibility to adapt to changing project needs
• Education and Experience:
  • Bachelor’s degree in electrical/Electronic Engineering, Mechatronics, or Computer Science
  • Minimum 12 years of industrial automation experience.
  • 8+ years of relevant experience in HMI/SCADA projects using B&R Mapp View and/or Ignition
  • Experience with OEMs in packaging, printing, or converting is preferred
• Travel:
  • Willing to travel to Europe and the U.S. for short-term field commissioning or project support

What is it for you?

This role is more than just a job. It’s an opportunity to be part of a global team that values people’s excellence, innovative solutions, and operational excellence. Barry-Wehmiller provides a unique environment where you can grow your skills, work on impactful projects, and collaborate with some of the brightest minds in the industry. In addition, we are deeply committed to your personal and professional growth, fostering a culture that helps you achieve your full potential.

We offer a culture that values autonomy, ownership, and flexibility. You’ll have the freedom to experiment, influence product decisions, and see your work through—from idea to delivery. Our teams are collaborative, agile, and outcome driven, with trust placed in every individual to make a meaningful impact.

To understand more about our people-first philosophy, you may like to watch this short video by our CEO, Mr. Bob Chapman, on Truly Human Leadership : Watch the video.

At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job. If your experience is close to what you see listed here, please still consider applying. We know that our differences often can bring about innovation, excellence and meaningful work—therefore, people from all backgrounds are encouraged to apply to our positions. Please let us know if you require reasonable accommodations during the interview process.

Company

BW Corporate GCC