Implant Fuel Management (CHP Maintenance)

Adani Group; Mundra, Singrauli, Korba District; On-site; INR 8,00,000 - 10,00,000; Full time

Job summary

A leading industrial firm in Mundra, Gujarat is seeking a Maintenance Manager with over 4 years of experience in heavy industry. You will be responsible for ensuring operational excellence, managing inventory, and budget compliance, along with implementing digitization strategies. A BE/B.Tech in Mechanical or Electrical Engineering is required, with a preference for candidates from the power generation or mining sector.

Qualifications

• 4+ years of experience in maintenance management within heavy industry, preferably in coal handling or power plants.
• Experience in the power generation, mining, or heavy industrial sector with a focus on coal handling systems.

Responsibilities

• Track and reduce MTBF, MTR, and increase OEE to maintain high equipment availability.
• Manage spare parts inventory to ensure operational readiness.
• Provide inputs for budgetary requirements without compromising on safety.
• Implement and follow IMS, AWMS, DISHA, and Six Sigma guidelines.
• Execute comprehensive digitization strategies to optimize operational efficiency.

Skills

Maintenance management

Calibration

Vibration analysis

Inventory management

Cost-saving analysis

Digitization strategies

Automation solutions

Education

BE/B.Tech in Mechanical or Electrical Engineering

Job description

Role & responsibilities

Maintenance and Operational Excellence

• Track and reduce Mean Time Between Failure (MTBF), Mean Time to Repair (MTR), and increase overall equipment effectiveness (OEE) to maintain high equipment availability.
• Perform calibration and vibration analysis activities to ensure equipment reliability.
• Perform the operation and maintenance of the Auto Coal Sampler Unit (ACSU) to guarantee accurate sampling.
• Execute work order generation for painting, structural strengthening, and corrosion mitigation to maintain plant integrity.
• Provide necessary details for Root Cause Analysis (RCA) and Failure Mode and Effects Analysis (FMEA) risk analysis and job safety analysis (JSA) to proactively identify and mitigate potential hazards.

Inventory and Spare Parts Management

• Manage spare parts inventory, focusing on vital, essential, and desirable equipment to ensure operational readiness.
• Reduce Non-Moving Inventory (NMI) to optimize stock levels.
• Perform the maintenance of the stores inventory to support uninterrupted operations.

Budget Management

• Provide inputs for budgetary requirements to ensure cost-effective operations.
• Identify cost-saving opportunities without compromising on safety or operational efficiency.

Business Sustainability

• Implement and follow IMS, AWMS, DISHA, CHETNA, Six Sigma, ABEM and LAKSHYA guidelines within the department.
• Ensure adherence to preventive maintenance (PM) compliances for all equipment to minimize downtime as well as P1 (breakdown) defect compliance and ensure timely rectification.
• Manage departmental compliance with environmental, health, and safety standards to uphold corporate and regulatory requirements.

Digitization and Automation

• Execute comprehensive digitization strategies to optimize operational efficiency.
• Implement automation solutions to support overall organizational goals/strategy.
• Implement process and system improvements, adopting newer technologies and innovative ideas.

Education Qualification

BE/B.tech in Mechanical or Electrical Engineering required.

Work Experience

4+ years of experience in maintenance management within heavy industry, preferably in coal handling or power plants.

Preferred Industry

Experience in the power generation, mining, or heavy industrial sector with a focus on coal handling systems.