Job Title
Head – Plant Operations / Greenfield Project
Job Location
Delhi
Work Model
Mandatory Work from Office
Industry
Automotive / Electric Vehicle / Commercial Vehicle Manufacturing
Candidate Expectations
Total Experience: 20–25+ years
Relevant Experience: 15+ years in Plant Operations / Manufacturing, with strong exposure to plant leadership and greenfield projects.
Candidate Location: Delhi NCR preferred; candidates willing to relocate may be considered.
Skills – Mandatory
- End-to-end Plant Operations & Manufacturing
- Greenfield Plant Setup & Commissioning
- Production Planning & Execution
- Manufacturing Engineering
- Plant Capacity Planning & Production Ramp-up
- OEE / Productivity / Cost Optimization
- Lean Manufacturing / TPM / Kaizen
- Quality & Process Excellence
- CapEx & Project Management
- New Product Introduction / SOP
- Vendor & Contractor Management
- EHS & Statutory Compliance
- Large Team Management
- Cross-functional Stakeholder Management
Candidate Industry
Automotive / EV / Auto Components / Commercial Vehicles
Education and Certification
Qualification – Mandatory
- B.E./B. Tech in Mechanical
- Strong experience in manufacturing and plant operations.
Good to Have
- MBA / PGDM in Operations / Manufacturing / Supply Chain Management.
- Advanced qualification in Operations or Manufacturing Management.
Detailed Job Description
Role Purpose
The Head – Plant Operations will be responsible for end-to-end plant operations and greenfield manufacturing project execution, including plant setup, commissioning, production readiness, ramp-up, operational stabilization and achievement of manufacturing KPIs.
The role will lead cross-functional teams and work closely with Manufacturing, Engineering, Quality, Supply Chain, Procurement, Finance, HR and R&D to establish and operate a high-performance manufacturing facility.
Key Responsibilities
Greenfield Plant Setup & Commissioning
- Lead end-to-end greenfield plant setup and commissioning from project planning through production readiness.
- Drive plant layout, infrastructure, utilities, machinery, production lines and equipment readiness.
- Manage installation, commissioning, trial production and operational handover.
- Establish project milestones, timelines, budgets, governance and risk-mitigation mechanisms.
- Coordinate with engineering teams, contractors, equipment suppliers and internal stakeholders.
Plant Operations & Production
- Own end-to-end plant manufacturing and production operations.
- Drive production, capacity utilization, OEE, productivity, throughput and delivery targets.
- Ensure effective manpower planning, line balancing and takt-time adherence.
- Establish standardized operating processes and shop-floor governance.
- Lead production ramp-up from pilot/SOP stage to stable volume production.
Manufacturing Excellence
- Drive Lean Manufacturing, TPM, Kaizen, 5S and continuous improvement initiatives.
- Improve OEE and reduce downtime, rejection, rework and manufacturing losses.
- Establish plant-level operational dashboards and performance reviews.
- Drive automation, digitization and MES-enabled shop-floor operations.
Quality & Process Excellence
- Ensure adherence to defined product and process quality standards.
- Drive First-Time-Right, rejection reduction, defect prevention and root-cause analysis.
- Establish robust process controls across manufacturing operations.
- Partner with Quality teams for process validation and continuous improvement.
- Support prototype, pilot and new-product manufacturing activities.
New Product Introduction & SOP
- Drive manufacturing readiness for new products and variants.
- Coordinate prototype, pilot and pre-SOP builds.
- Ensure readiness of manpower, machinery, process, material, tooling and quality systems.
- Lead production ramp-up while maintaining quality, cost and delivery targets.
Supply Chain & Supplier Readiness
- Work closely with Procurement, SCM and suppliers to ensure uninterrupted material availability. Drive supplier readiness for new product launches and production ramp-up.
- Resolve material, supplier and production bottlenecks.
- Optimize material flow from incoming material through WIP to finished products.
CapEx & Cost Management
- Own manufacturing CapEx planning and execution.
- Ensure projects are delivered within approved timelines and budgets.
- Drive manufacturing cost reduction, productivity improvement and manpower optimization.
- Monitor conversion cost and plant operational expenses.
EHS & Compliance
- Establish a strong Safety, Health and Environmental culture across the plant.
- Ensure compliance with statutory, environmental and manufacturing requirements.
- Conduct safety audits, risk assessments and corrective-action reviews.
- Drive safe and sustainable manufacturing practices.
People Leadership
- Build and lead a high-performing plant organization.
- Develop plant leadership, engineering, production and shop-floor talent.
- Drive manpower planning, capability building and technical training.
- Establish a culture of accountability, safety, quality and operational excellence.
Senior Stakeholder Management
- Work closely with senior leadership on plant strategy, capacity, investment and operational performance.
- Partner with Engineering, R&D, Quality, SCM, Procurement, Finance and HR.
- Present plant performance, risks, CapEx, productivity and operational improvement plans to senior management.
Other Specific Remarks
- Greenfield plant setup and commissioning experience is mandatory.
- Candidates with only steady-state plant operations experience and no plant setup/project execution exposure should not be considered.
- Strong preference for candidates from Automotive / EV / Commercial Vehicle / Auto Component manufacturing.
- Candidate should have demonstrated experience in production ramp-up and SOP stabilization.
Experience Managing Significant CapEx And Manufacturing Investments Is Preferred
- Strong exposure to Lean, TPM, OEE and manufacturing excellence is expected.
- Role requires regular presence at the manufacturing plant.
- Candidate should be comfortable working in a high-growth manufacturing environment.
- Experience in setting up a new production line/facility and subsequently taking ownership of operations should be clearly demonstrated in the CV.