Subject Matter Expert (SME) – Quality (Aero Engine Components)
Experience:
15 years total, including 10+ years in Aero Engine manufacturing quality and 5years in precision/general engineering quality
Role Summary:
The Quality SME will be responsible for ensuring product and process compliancewith aerospace standards and customer requirements for aero engine components.The role involves establishing and maintaining robust quality systems, leadingsupplier and customer quality initiatives, and driving zero-defect cultureacross operations.
Key Responsibilities:
1. Quality Management & Systems
- Develop, implement, and maintain Quality Management System (QMS) in line withAS9100 / ISO 9001 / NADCAP requirements.
- Ensure compliance with customer-specific quality standards (Rolls-RoyceSABRe, Safran, GE, HAL, Pratt & Whitney, etc.).
- Lead internal, customer, and regulatory audits; manage audit findings andclosure.
- Prepare and review key documentation such as FAIRs, PPAP, Control Plans,PFMEA, and Inspection Plans.
2. Product & Process Quality
- Define and monitor inspection standards, sampling plans, and process controlsystems (SPC, MSA).
- Lead Root Cause Analysis (RCA) and Corrective & Preventive Actions (CAPA)for product non-conformances.
- Support NPD activities by validating quality requirements and establishingcontrol checkpoints during process development.
- Oversee first article inspection (FAI) and final inspection of critical aeroengine components.
3. Supplier & Customer Quality
- Assess and develop supplier quality systems; conduct supplier audits andapproval processes.
- Review supplier PPAP and validation documentation.
- Handle customer complaints, coordinate 8D reports, and ensure timelyresolution.
- Act as key interface between customer quality teams and internal stakeholdersfor quality matters.
4. Continuous Improvement
- Promote zero-defect mindset and Right First Time (RFT) culture acrossoperations.
- Drive quality improvement projects using Lean Six Sigma and 8D methodology.
- Analyze quality metrics and drive trend-based preventive actions.
- Mentor and train teams on quality tools and standards.
Qualifications:
- B.E./B.Tech in Mechanical / Production / Industrial Engineering.
- 15+ years of experience in quality assurance, with 10+ years in aero enginequality.
- Strong knowledge of AS9100, NADCAP, APQP, PPAP, FAIR, SPC, MSA, and PFMEA.
- Familiarity with special processes (plating, coating, heat treatment,welding, NDT) and their qualification requirements.
- Experience in CMM inspection, GD&T, and metrology tools.
- Exposure to Rolls-Royce SABRe, Safran SQM, GE QMS, or equivalent OEM qualitysystems preferred.
Key Skills:
- Deep understanding of aerospace quality systems and audits
- Root Cause Analysis & CAPA expertise
- Customer and supplier quality management
- Statistical Quality Control (SPC, MSA)
- Excellent communication and presentation skills
- Strong leadership and mentoring abilities