Electrical installation engineer / Automation

Thompsons HR Consulting Pvt Ltd; Bengaluru; On-site; INR 600,000 - 900,000; Full time

Job summary

Thompsons HR Consulting Pvt Ltd is seeking an Electrical Installation & Commissioning Engineer in Bengaluru with 3-4 years of BIW automation experience. You will lead electrical installation, wiring, testing and commissioning of BIW production lines.

The role requires hands-on experience with electrical panels, PLC, HMI, VFDs, sensors, safety devices and robotics, plus the ability to read EPLAN drawings and coordinate with multiple teams on site.

Qualifications

• Diploma/B.E./B.Tech in Electrical or Electrical & Electronics Engineering.
• 3–4 years of experience in BIW automation projects.
• Experience in installation and commissioning of electrical panels and robotic lines.

Responsibilities

• Execute and supervise electrical installation activities for BIW robotic lines.
• Installation and commissioning of control panels, robot panels, junction boxes, field devices, sensors, and safety devices.
• Supervise cable laying, cable dressing, termination, and continuity checks.
• Read and understand EPLAN/electrical drawings, wiring diagrams, and layouts.
• Installation and testing of PLC, HMI, VFD, remote I/O, RFID, safety devices, and network components.
• Support ABB robot electrical connections and commissioning.
• Perform I/O checking, loop checking, functional testing, and troubleshooting.
• Support commissioning of weld guns, tip dressers, conveyors, fixtures, grippers, and other BIW equipment.
• Troubleshoot electrical and control-related issues during dry runs and production trials.
• Coordinate with PLC, robotics, mechanical, welding, and customer teams.
• Coordinate and supervise electrical subcontractors and technicians.
• Support shutdown activities, line trials, ramp-up, and production handover.
• Ensure all activities are completed safely, as per drawings, quality requirements, and project schedule.
• Prepare daily progress reports, punch-point lists, and commissioning documentation.

Skills

Automation

BIW

Field welding

ABB robots

Siemens/Allen-Bradley PLC systems

Education

Diploma / B.E. / B.Tech in Electrical / Electrical & Electronics Engineering

Tools

EPLAN

Job description

Role: Electrical Installation & Commissioning Engineer

Location: Bengaluru

Experience: 3-7 years

Mandatory skills: Automation, BIW, Field welding, ABB robots, Siemens/Allen-Bradley PLC systems

Contract for 1 Year

Job Summary

We are looking for an Electrical Installation & Commissioning Engineer with 3-4 years of experience in BIW automation projects. The candidate will be responsible for electrical installation, field wiring, testing, troubleshooting, and commissioning of BIW production lines.

Key Responsibilities

• Execute and supervise electrical installation activities for BIW robotic lines.
• Installation and commissioning of control panels, robot panels, junction boxes, field devices, sensors, and safety devices.
• Supervise cable laying, cable dressing, termination, and continuity checks.
• Read and understand EPLAN/electrical drawings, wiring diagrams, and layouts.
• Installation and testing of PLC, HMI, VFD, remote I/O, RFID, safety devices, and network components.
• Support ABB robot electrical connections and commissioning.
• Perform I/O checking, loop checking, functional testing, and troubleshooting.
• Support commissioning of weld guns, tip dressers, conveyors, fixtures, grippers, and other BIW equipment.
• Troubleshoot electrical and control-related issues during dry runs and production trials.
• Coordinate with PLC, robotics, mechanical, welding, and customer teams.
• Coordinate and supervise electrical subcontractors and technicians.
• Support shutdown activities, line trials, ramp-up, and production handover.
• Ensure all activities are completed safely, as per drawings, quality requirements, and project schedule.
• Prepare daily progress reports, punch-point lists, and commissioning documentation.

Required Skills

• 3-4 years of experience in industrial electrical installation and commissioning, preferably in BIW.
• Good knowledge of industrial electrical panels, control wiring, sensors, motors, VFDs, and safety circuits.
• Basic knowledge of PLC and automation systems.
• Good understanding of 24VDC control circuits and 3-phase power distribution.
• Ability to read EPLAN/electrical drawings.
• Knowledge of industrial communication networks such as Profinet, Ethernet/IP, or Profibus is an advantage.
• Good troubleshooting and problem-solving skills.
• Strong understanding of machine and electrical safety.
• Willingness to work at customer sites and during shutdowns/extended shifts.

Qualification

Diploma / B.E. / B.Tech in Electrical / Electrical & Electronics Engineering.

Preferred Experience

Experience in Automotive BIW, robotic welding lines, ABB robots, Siemens/Allen-Bradley PLC systems, weld controllers, and automated production lines will be an added advantage.