DGS Operation

Acme Services Private Limited; Mumbai; In loco; INR 420.000 - 700.000; Tempo pieno

Descrizione del lavoro

Acme Services Private Limited is seeking an experienced DG set technician to operate and maintain high-capacity generators and oversee automatic transfer schemes. You will monitor engine controls, perform preventive maintenance, and ensure safety protocols are followed across rotating shifts.

The role requires 4–6 years of hands-on DG experience with 1500–2000 kVA sets, understanding AMF panels, and the ability to troubleshoot electrical and mechanical faults.

Competenze

• ITI/ Diploma in Electrical or Mechanical engineering required.
• 4–6 years of hands-on DG set operation and maintenance experience.
• Knowledge of AMF, synchronizing relays and switchgear.
• Ability to troubleshoot engine/electrical faults and read logs.

Mansioni

• Operate and inspect 2000 kVA DG sets and monitor pre-start parameters.
• Manage power changeover, AMF logic, bypass sequences, bus coupler operations.
• Oversee synchronization, load sharing, and motorized breaker actions.
• Monitor ECU/ECM panels and AVR circuits for alarms.
• Execute preventive maintenance including lube oil changes and filter replacements.
• Maintain shift logs with run hours, kWh, SFC, and incident reports.
• Adhere to LOTO/PTW and safety protocols in DG rooms.
• Work rotational shifts including nights and on-call breakdowns.
• Candidates without 1500–2000 kVA DG experience or AMF knowledge will not be considered.

Formazione

ITI Diesel

Diploma Eng

Strumenti

AMF panels

Motorized ACBs

Descrizione del lavoro

Job Description:

• Operate and inspect 2000 kVA DG sets, checking pre-start parameters (lube oil levels, coolant levels, fuel pressure, jacket water pre-heaters, starting battery voltages, and trickle charger operation).

• Manage power changeover operations, including Auto Mains Failure (AMF) logic, manual/auto bypass sequences, bus coupler operations, and Air Circuit Breakers (ACB) during grid failure or planned load shedding.

• Oversee multi-DG auto-synchronization, active/reactive load sharing (kW/kVAr sharing), auto-load sequencing, and motorized breaker closing/tripping operations.

• Monitor engine control units (ECU/ECM panels), Deep Sea/ComAp/Woodward controllers, digital governor settings, and excitation/AVR circuits for alarm annunciations or parameter deviations.

• Execute scheduled preventive maintenance (A-Checks daily/per shift; assist with B-Check and C-Check milestones including lube oil change, bypass filtration, fuel/oil filter replacements, and tappet adjustments).

• Supervise bulk and day-tank fuel systems, including fuel unloading protocols, bulk fuel filtration/centrifuging, transfer pump testing, level transmitter calibrations, and consumption/log sheet maintenance.

• Monitor acoustic enclosure ventilation, radiator airflow, exhaust backpressure, turbocharger health, and vibration dampeners to ensure optimal heat dissipation and emission control.

• Adhere to electrical safety standards, including Lockout/Tagout (LOTO), Permit to Work (PTW) systems, fire detection/suppression protocols in DG rooms, and emergency engine shut-off procedures.

• Maintain detailed shift logs, tracking running hours, kilowatt-hour (kWh) generation, specific fuel consumption (SFC), battery gravity/voltages, and breakdown incident reports.

• Required Skills & Qualifications

• ITI (Diesel Mechanic / Electrician / Fitter) or Diploma in Electrical / Mechanical Engineering.

• Minimum 4 6 years of hands-on experience operating and maintaining high-capacity industrial DG sets (2000 kVA or multi-megawatt parallel setups).

• In-depth mechanical and electrical knowledge of common-rail fuel injection, turbochargers, intercoolers, alternators, and AVR circuitry.

• Familiarity with synchronizing relays, AMF panels, and motorized ACBs (ABB, Schneider, Siemens, L&T, or similar).

• Valid Electrical License / Wireman Permit issued by the Maharashtra PWD Licensing Board is highly preferred.

• Troubleshooting competence in diagnosing engine fault codes, reverse power trips, under/over-frequency conditions, and high coolant temperature interlocks.

• Willingness to work in rotational 8-hour / 12-hour shifts, including night shifts and on-call emergency breakdowns.

• Important: Candidates lacking direct experience on industrial DG sets of at least 1500 2000 kVA, or those without practical knowledge of AMF/synchronizing panels and basic electrical switchgear, will not be considered for this requirement.