Associate Lead Engineer Controls

barrywehmiller; Chennai District; On-site; INR 900,000 - 1,200,000; Full time

Job summary

Barry-Wehmiller is seeking a Lead Controls Engineer to develop high-level control systems for OEM machinery, focusing on PLCs, HMIs, motion controllers, and data collection. You will lead automation projects for packaging lines and SPMs, working closely with cross-functional teams in a Lean environment.

The role requires strong problem-solving and collaboration skills, with hands-on experience in control software and system integration across global operations.

Qualifications

• Experience with PLC/HMI programming and motion control.
• Experience with packaging machinery is a plus.
• Strong troubleshooting in high-intensity environments.

Responsibilities

• High-level programming of PLCs, HMIs, motion controllers and data collection systems.
• Develop automation for packaging machinery and product feed systems.
• Create and maintain project documentation and drawings.
• Collaborate with Lean initiatives and continuous improvement.
• Provide guidance to production teams and system suppliers.
• Perform complex troubleshooting in plant or remotely.

Skills

PLC

HMI

Motion control

Automation

Diagnostics

Tools

Rockwell AB

B&R

Siemens

HMI development

Job description

About Us:

Barry-Wehmiller is a diversified global supplier of engineering consulting and manufacturing technology for the packaging, corrugating, sheeting and paper-converting industries. By blending people-centric leadership with disciplined operational strategies and purpose-driven growth, Barry-Wehmiller has become a $3 billion organization with nearly 12,000 team members united by a common belief: to use the power of business to build a better world.

Job Description:

Join Us. Build a Better World Through Business.

At Barry-Wehmiller Companies, we believe business can be a powerful force for good. Headquartered in St. Louis, Missouri, we are a global leader in manufacturing technology and services. Since our founding in 1885 as a maker of brewing machinery, we've grown through the acquisition of more than 80 companies, serving industries such as packaging, paper converting, sheeting, corrugating, engineering, and IT consulting. In 2016, we ranked No. 10 on the St. Louis Business Journal list of the city's Top 150 Privately Held Companies.

What truly sets us apart is our culture-rooted in Truly Human Leadership, a philosophy that prioritizes the well-being and growth of every individual. We measure success by the way we touch lives, not just by financial results.

In India, Barry-Wehmiller operates as a hub of innovation and collaboration through our Global Competency Center (GCC) and other strategic functions. The GCC houses centers of excellence in engineering, content management, sourcing, software development, global IT operations, and shared financial services-providing critical support to Barry-Wehmiller divisions worldwide.

Our culture is built on:

• Ownership - Drive features end-to-end, from design to deployment.
• Flexibility - A friendly, results-oriented environment that respects your time.
• Empowerment - Your ideas matter, and your work creates visible impact.
• Learning and Growth - Tackle complex challenges alongside passionate peers, with continuous support for your development.

Career Development and Global Exposure

At Barry-Wehmiller, your growth is our priority. You'll have access to world-class learning programs, leadership development opportunities, and mentorship from industry experts. Our global footprint means you'll collaborate with teams across continents, gaining exposure to diverse markets, cutting-edge technologies, and best practices from around the world. Whether you aspire to deepen your technical expertise or take on leadership roles, we provide the resources and support to help you thrive.

Job description:

The Lead Controls Engineer will develop high-level controls and automation solutions for our OEM industrial machinery / Special Purpose Machines (SPM) using PLC, HMI, motion controllers, data collection, communication devices and all associated software with an emphasis on motion programming and emerging technologies. The ideal candidate must work well in a team environment and is proficient at building relationships, developing high-level control systems and capable of troubleshooting in high-intensity environments. This role actively engages in our Lean journey by building and acting on continuous improvement and development opportunities and encourages others to discover, develop and apply their talents, enabling them to reach their full potential.

Key Responsibilities:

• High-level programming of PLCs, HMIs, motion controllers , data collection systems and other associated devices to develop and support new and existing product lines.
• Maintain existing and develop new, advanced electrical control software/systems for our vertical and horizontal form/fill/seal packaging machinery and product feed systems.
• Create, design and implement automation and control systems along with associated project documentation and drawings to meet legacy, current and future machinery requirements.
• Use available, off-the-shelf control hardware and software components for machine functionality, safety and motion . Primary solution is Rockwell (AB) but may include B&R, Siemens or various other suppliers.
• Develop and maintain comprehensive documentation for software diagnostics, information systems, data collection and communication for all product lines and other peripheral equipment.
• Act as a high-level specialist, providing guidance in a team environment to production assembly, service, engineering teams and system suppliers to furnish information and documentation about software controls; perform check-out and correction of control system hardware and software as needed.
• Perform complex troubleshooting/diagnostics in plant, or remotely, in partnership with internal and external customers.

Mandatory Skills:

Solid understanding and experience with machine sa