APQP Program Quality Engineer (Battery, Product & Integration)

Exponent Energy

Bengaluru

On-site

INR 1,200,000 - 1,800,000

Full time

3 days ago
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Job summary

Exponent Energy in Bengaluru, India seeks an APQP Program Quality Engineer to drive APQP discipline across battery, product and integration programs. You will ensure genuine validation of DFMEA, PFMEA, control plans and DVP steps, while actively participating in RCA during builds and collaborating on service FTA documentation.

The ideal candidate is process-strong, embedded in the program team, and comfortable leading quality activities from the front during RCA and builds.

Qualifications

  • Experience driving APQP disciplines across battery, product and integration programs.
  • Strong validation of DFMEA, PFMEA and control plans prior to gate sign-off.
  • Hands-on RCA during builds and structured problem-solving approach.
  • Working knowledge of IATF 16949 documentation requirements.
  • Ability to own program quality cadence from POC to SOP+.

Responsibilities

  • Own and track APQP gate readiness across battery, product, and integration programs (POC through SOP+).
  • Ensure DFMEA, PFMEA, control plans, and DVP steps are genuinely validated before gate sign-off.
  • Sit embedded inside the program team as the process quality anchor and drive items to closure.
  • Participate in RCA during proto, pilot, and production builds and track CAPA closure.
  • Build and review service Fault Tree Analysis documents and ensure alignment with DFMEA/PFMEA.
  • Ensure IATF 16949 compliance and report program quality status to leadership.

Skills

APQP process ownership
DFMEA/PFMEA
RCA (8D/5-Why)
IATF 16949 knowledge
Program quality discipline

Education

BE/B.Tech in Mechanical or Electrical

Job description

Role: APQP Program Quality Engineer (Battery, Product & Integration)

Department: New Product Development Location: Bengaluru, India Experience: 5+ Years

Your Team:

You'll be working with New Product Development — a group that runs on coffee and an infectious passion for building products that have never been built before. Our Flexible Energy Stack consists of the e^pack (battery pack) and e^pump (charging station), which unlock 15-minute rapid charging.

Our philosophy:

Break. Believe. Build.

Break stuff, break assumptions, break the thumb rule.

Believe in the team, the process, and through failures.

Build fast, build passionately, build to simplify.

Own it like you mean it.

What you’ll own:

We are seeking an APQP Program Quality Engineer to drive APQP discipline through our battery, product, and integration programs — ensuring every design and process quality step is genuinely validated, participating directly in RCA during builds, and collaborating on service Fault Tree Analysis documentation.

The ideal candidate is process-strong, comfortable driving a program rather than just auditing it, and wants to be in the room for RCA and builds rather than reviewing reports after the fact.

What you’ll do:

APQP Process Ownership

  • Own and track APQP gate readiness across battery, product, and integration programs (POC through SOP+)
  • Ensure DFMEA, PFMEA, control plans, and DVP steps are genuinely validated, not just filed, before gate sign-off
  • Flag skipped or shallow validation to the Function Lead before it compounds into a later-stage problem

Program Quality Driving

  • Sit embedded inside the battery, product, and integration program team as the process quality anchor
  • Track quality action items across the program timeline and drive them to closure
  • Coordinate quality checkpoints across design, process, and integration workstreams

RCA & Build Participation

  • Participate directly in RCA during builds — proto, pilot, and production
  • Apply structured RCA methodology (8D, 5-Why) alongside the Design Quality, Process Quality, and Product Integration Engineers
  • Track RCA and CAPA closure as part of overall program quality health

Service FTA Collaboration

  • Build and review Fault Tree Analysis documents for service diagnosis, jointly with the Design Quality and Product Integration Engineers
  • Ensure FTA coverage maps to failure modes surfaced through DFMEA/PFMEA and field RCA
  • Keep FTA documentation living — updated as new failure modes are learned in the field

Compliance & Reporting

  • Ensure DFMEA, PFMEA, control plans, and checksheets meet IATF 16949 documentation standards
  • Give program-level quality status to the Function Lead and NPQ Lead

What you’ll bring:

  • Education qualification
  • B.E. / B.Tech in Mechanical, Electrical, or related engineering field
  • 1-3 years of experience in APQP or program quality engineering
  • Strong process discipline — comfortable driving a program's quality cadence, not just documenting it
  • Working knowledge of DFMEA, PFMEA, and IATF 16949 documentation requirements
  • Comfortable participating hands-on in RCA during builds

Preferred Experience (Good to Have):

  • Prior experience in battery or vehicle integration product programs
  • Exposure to Fault Tree Analysis authorship or review
  • Familiarity with 8D / 5-Why RCA methodology

What matters to us:

  • Quality of work
  • Structured problem-solving
  • Dissatisfaction with mediocre work
  • Ability to multi-task and handle a dynamic working environment
  • Resilient attitude to bounce back after failing

About Us:

Exponent is building the energy stack powering commercial EVs in India. Our proprietary battery and charging technology enables safe, reliable 15-minute rapid charging while delivering a 3,000-cycle battery life warranty using standard lithium-ion cells. Today, our platform powers high-utilisation commercial vehicles - from three-wheelers to intercity buses, making electric mobility rapid, more reliable and more affordable than petroleum.

Founded by Arun Vinayak (Founding Partner & Former Chief Product Officer, Ather Energy), Exponent is a 250+ member team of passionate builders solving some of the toughest engineering challenges in energy.

If solving hard engineering problems across mechanics, thermal systems, power electronics, manufacturing, and the charging network, while staying obsessed with customer experience excites you, we'd love to build with you.

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