Advanced Specialist

Autoliv; Pune District; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Autoliv seeks a Sr. Engineer / Advances Specialist - Project Quality to lead quality assurance for new product development. You will drive APQP, PPAP approvals, quality audits and process validations while aligning with customer quality objectives throughout the project lifecycle.

The role requires collaboration with design, manufacturing and customers to ensure successful launches, with a focus on achieving zero defects and robust quality plans across stages 1–5.

Qualifications

• 12+ years of experience in Automotive Quality Management.

Responsibilities

• Lead quality planning and execution for new product development projects.
• Coordinate PPAP documentation and PSW approvals with customers.
• Conduct product, process and system audits using predefined checklists.
• Drive root cause analyses using 8D, 5 Why, Shainin and Six Sigma tools.
• Support manufacturing quality and launch readiness across plants.

Skills

APQP

PPAP

PFMEA/DFMEA

SPC

MSA

8D Problem Solving

5 Why Analysis

Shainin DOE

Quality Auditing

Process Capability

Automotive Core Tools

Education

B.E. Mechanical Engineering

Job description

Autoliv's primary goal is to Save More Lives. Our products never get a second chance. This is why we can never compromise on quality. We are working to increase vehicle safety by developing seatbelts, airbags and steering wheels and you can be part of our team as ROLE.

About The Role

We are seeking an experienced Sr. Engineer / Advances Specialist - Project Quality to lead quality assurance activities for new product development projects. The role is responsible for ensuring seamless product launches by driving APQP activities, PPAP approvals, quality audits, process validations, and cross-functional quality initiatives while meeting customer and project quality objectives.

This position will serve as the quality representative throughout the project lifecycle, collaborating closely with design, manufacturing, customers, and cross-functional teams to ensure successful project execution and customer satisfaction.

Key Responsibilities

Project Quality Management

• Lead quality planning and execution for new product development projects.
• Ensure timely completion of defined project quality activities, audits, and deliverables.
• Drive achievement of project quality KPIs through cross-functional team collaboration.
• Act as the plant quality representative within Project CFTs from Phase 1 through Phase 5.

Customer & PPAP Management

• Prepare and submit PPAP documentation in line with customer requirements.
• Coordinate customer interactions and secure PSW approvals.
• Cascade customer-specific quality requirements to manufacturing plants.
• Support successful product launches with a focus on customer satisfaction and compliance.

Quality Assurance & Audits

• Conduct product, process, and system audits using predefined checklists.
• Review and validate DFMEA and PFMEA with design and engineering teams.
• Develop and maintain pre-production and production control plans.
• Verify prototype control plans and associated quality requirements.
• Ensure all prototype and production parts meet customer specifications.

Process Improvement & Problem Solving

• Drive root cause analysis using:
  • 8D Methodology
  • 5 Why Analysis
  • Shainin Techniques
  • Six Sigma Tools
• Conduct process capability studies for critical product characteristics.
• Perform Measurement System Analysis (MSA) for project-specific equipment.
• Utilize design thinking methodologies to achieve project-specific quality KPIs.
• Support continuous improvement initiatives across manufacturing and quality processes.

Manufacturing Quality Support

• Ensure manufacturing test gauges, checking fixtures, and inspection equipment are validated.
• Drive audit preparedness and compliance across functions.
• Support launch readiness and production stabilization activities.

Training & Development

• Provide training and knowledge sharing on quality systems, customer requirements, and project-specific quality standards.
• Develop quality awareness and capability within project teams.

Key Performance Indicators (KPIs)

• On-time PPAP approval and customer sign-off.
• Zero customer complaints (PPM) during launch period (SOP + 90 Days).
• Zero Category-A Critical Issues throughout project execution.
• Achievement of launch-period DPMU/PPM targets.
• Successful closure of quality audits and project milestones.

Required Technical Competencies

• APQP (Advanced Product Quality Planning)
• PPAP (Production Part Approval Process)
• PFMEA / DFMEA
• SPC (Statistical Process Control)
• MSA (Measurement System Analysis)
• 8D Problem Solving
• 5 Why Analysis
• Shainin DOE
• Quality Auditing
• Process Capability StudiesCustomer Quality Management
• Automotive Core Tools

Behavioral Competencies

• Customer Focus
• Global Mindset
• Innovation & Continuous Improvement
• Sound Decision Making
• Execution Excellence
• Accountability
• Cross-Functional Collaboration
• Team Engagement & Influence
• People Development
• Trust Building

Education

• B.E. in Mechanical Engineering from a recognized and reputed institution (Regular Course Only)

Preferred Certifications

• Six Sigma Green Belt (Preferred but not mandatory)

Experience Required

• 12+ years of experience in Automotive Quality Management.
• Strong experience in Tier-1 automotive manufacturing environments.
• Hands-on experience managing quality requirements for New product development/ NPD and launches.
• Need Customer Experience of handing Automotive OEM's - Must
• Proven expertise in customer-facing quality activities and project quality management.

In our international work setting, you will find a range of opportunities that are designed to enhance your career and personal development. Including new and different perspectives is part of what ensures the team’s success. We are committed to develop people’s skills, knowledge and creative potential. Our training and development programs emphasize technical competency, leadership development and business management skill.

More lives saved – more life lived!