Advanced Process Control Engineer

Emerson Electric Co; Dadri; On-site; INR 1,200,000 - 2,500,000; Full time

Job summary

Emerson Electric Co. is seeking a seasoned control systems engineer for power plant optimization in India. You will enhance boiler, turbine and feedwater controls, implement MPC strategies, and lead DCS/PLC commissioning to maximize plant performance.

You will design and tune advanced control strategies, improve steam temperature and load optimization, and collaborate with plant teams for future-ready, efficient operations.

Qualifications

• Bachelor’s degree or equivalent in control-related engineering field.
• 5–15+ years of hands-on experience in power plant control, process automation, and advanced control strategies.

Responsibilities

• Optimize PID loops for combustion, drum level and feedwater control to improve turbine performance.
• Implement new control strategies to improve steam conditions and reduce thermal stress.
• Tune air-fuel ratios and burner management for better heat rate and emissions control.
• Develop load demand and heat rate optimization strategies to improve fuel efficiency.

Skills

PID tuning

Boiler & turbine control

DCS commissioning

Emerson Ovation DCS

MPC (Model Predictive Control)

Fuzzy logic control

Steam temperature optimization

Process automation

Education

Bachelor’s degree in Control Systems/Electrical/Mechanical/Chemical engineering

Tools

Emerson Ovation DCS

Job description

In This Role, Your Responsibilities Will Be:

• Boiler & Turbine Control Excellence – Innovate and optimize PID loops for combustion, drum level, and feedwater control, ensuring seamless and highly efficient turbine performance with intelligent load-sharing strategies.




• Improve Steam Temperature Control - Implement new control strategies, such as spray attemperation and reheater tuning, to maintain efficient steam conditions, minimize thermal stress, and increase plant longevity.




• Advanced Combustion Optimization – Drive efficiency by fine-tuning air-fuel ratios, enhancing emissions control, and optimizing burner management systems for superior heat rate and flame stability.




• Improving Unit Rate & Load Optimization – Developing smart load demand control strategies, fine-tuning heat rate optimization, and improving turbine governor tuning to increase fuel efficiency and grid stability.




• Reliable Drum Level & Feedwater Control – Engineer multi-element drum level controls with adaptive tuning, ensuring outstanding stability under fluctuating load conditions while minimizing shrink and swell effects.




• Implement brand new MPC strategies to minimize process variability, improve system stability, and seamlessly integrate with advanced DCS/PLC systems.




• DCS Commissioning (Emerson Ovation) – Lead with expertise in configuring, programming, and commissioning DCS, optimizing plant performance, and ensuring smooth power plant operations.




• Innovative Fuzzy Logic & Advanced Control – Harness intelligent control solutions, integrating fuzzy logic with PID and MPC for unparalleled efficiency, adaptability, and process excellence.




• Data-Driven Process Optimization & Performance Enhancement – Analyze critical operational data to identify growth opportunities, drive efficiency, and collaborate with plant teams to ensure a future-ready power plant.

Who You Are:

We are looking for a proactive professional who excels in dynamic, fast-paced environments. You demonstrate exceptional initiative, confidently tackling complex challenges in power plant control and optimization. With a strong commitment to innovation and excellence, you set ambitious goals and uphold the highest standards in every project.

For This Role, You Will Need:

• A bachelor’s or equivalent experience in Control Systems, Electrical Engineering, Mechanical Engineering, Chemical Engineering, or a related field.




• 5-15+ years of hands‑on experience in power plant control, process automation, and advanced control strategies, driving efficiency and innovation.

Preferred Qualifications That Set You Apart:

• Deep expertise in control system engineering, power plant automation, and turbine control, enabling seamless process optimization.




• Proven proficiency in PID tuning, boiler tuning, and process modeling, ensuring maximum efficiency and reliability.




• Extensive hands‑on experience in Emerson Ovation DCS commissioning and fixing, driving seamless plant operations.




• Mastery of Model Predictive Control (MPC), multivariable control, and fuzzy logic control, enhancing automation and performance.




• Strong background in steam temperature optimization, combustion optimization, and unit rate optimization, leading to greater energy efficiency.

Our Culture & Commitment to You:

At Emerson, we prioritize a workplace where every employee is valued, respected, and empowered to grow. We foster an environment that encourages innovation, collaboration, and diverse perspectives—because we know that great ideas come from great teams. Our commitment to ongoing career development and growing an inclusive culture ensures you have the support to thrive. Whether through mentorship, training, or leadership opportunities, we invest in your success so you can make a lasting impact. We believe diverse teams, working together are key to driving growth and delivering business results.

We recognize the importance of employee wellbeing. We prioritize providing competitive benefits plans, a variety of medical insurance plans, Employee Assistance Program, employee resource groups, recognition, and much more. Our culture offers flexible time off plans, including paid parental leave (maternal and paternal), vacation and holiday leave.

WHY EMERSON (https://www1.emerson.com/en/corporate/careers/meet-emerson)

Our Commitment to Our People

At Emerson, we are motivated by a spirit of collaboration that helps our diverse, multicultural teams across the world drive innovation that makes the world healthier, safer, smarter, and more sustainable. And we want you to join us in our bold aspiration.

We have built an engaged community of inquisitive, dedicated people who thrive knowing they are welcomed, trusted, celebrated, and empowered to solve the world’s most complex problems — for our customers, our communities, and the planet. You’ll contribute to this vital work while further developing your skills through our award‑winning employee development programs. We are a proud corporate citizen in every city where we operate and are committed to our people, our communities, and the world at large. We take this responsibility seriously and strive to make a positive impact through every endeavor.

At Emerson, you’ll see firsthand that our people are at the center of everything we do. So, let’s go. Let’s think differently. Learn, collaborate, and grow. Seek opportunity. Push boundaries. Be empowered to make things better. Speed up to break through. Let’s go, together.

Accessibility Assistance or Accommodation

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ABOUT EMERSON (https://www1.emerson.com/en/corporate/about-us)

Emerson is a global leader in automation technology and software. Through our deep domain expertise and legacy of flawless execution, Emerson helps customers in critical industries like life sciences, energy, power and renewables, chemical and advanced factory automation operate more sustainably while improving productivity, energy security and reliability.

With global operations and a comprehensive portfolio of software and technology, we are helping companies implement digital transformation to measurably improve their operations, conserve valuable resources and enhance their safety.

We offer equitable opportunities, celebrate diversity, and embrace challenges with confidence that, together, we can make an impact across a broad spectrum of countries and industries. Whether you’re an established professional looking for a career change, an undergraduate student exploring possibilities, or a recent graduate with an advanced degree, you’ll find your chance to make a difference with Emerson. Join our team – let’s go!

Emerson is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to sex, race, color, religion, national origin, age, marital status, political affiliation, sexual orientation, gender identity, genetic information, disability or protected veteran status. We are committed to providing a workplace free of any discrimination or harassment.