Senior Process Engineer

Cpl Healthcare; Limerick; On-site; EUR 65,000 - 85,000; Full time

Job summary

A leading healthcare solutions provider is seeking a Senior Process Engineer in County Limerick. This technical role focuses on driving process improvements, resolving complex manufacturing challenges, and supporting product transfers. The ideal candidate will have at least 7 years of experience in a GMP-regulated environment and a Level 8 B.Sc./B.Eng in relevant fields. Strong problem-solving and project management skills are essential.

Qualifications

• Minimum 7 years’ engineering experience within a GMP-regulated environment.
• Experience with process validation in medical device or pharmaceutical environments.

Responsibilities

• Provide technical leadership to drive process improvements and enhance product quality.
• Identify and implement corrective actions for manufacturing issues.
• Lead and coordinate multiple projects in a matrix environment.

Skills

Technical leadership

Project management

Problem-solving

Interpersonal skills

Education

Level 8 B.Sc./B.Eng. in relevant field

Tools

MS Office

Statistical tools (DOE, capability analysis)

Job description

Senior Process Engineer

A senior technical role responsible for driving process improvements, resolving complex manufacturing issues, and supporting product transfers within a defined value stream. The position provides technical leadership, ensuring high-quality, efficient, and compliant production operations.

Responsibilities

• Provide technical leadership within the value stream, driving continuous improvement initiatives that enhance product quality and overall equipment effectiveness.
• Identify, investigate, and implement corrective and preventive actions related to process quality or manufacturing issues.
• Apply data-driven problem-solving and strong analytical methods to resolve equipment, system, and process challenges.
• Lead and coordinate multiple projects in a matrix environment, including change management through quality systems.
• Support delivery of new and innovative products across multiple product value streams in a timely and cost-effective manner.
• Conduct process validation activities for new or existing production lines.
• Communicate findings clearly across the organisation and collaborate effectively with cross-functional teams.
• Stay current with process engineering advancements and implement new technologies that raise performance standards.

Requirements

Essential

• Level 8 B.Sc./B.Eng. in Physics, Chemistry, Biological Science, Mechanical, Materials, or Process Engineering.
• Minimum 7 years’ engineering experience within a GMP-regulated environment.

Desirable

• Strong project management skills (FPx or equivalent), with proven ability to lead cross-functional teams.
• Excellent interpersonal and collaborative skills, capable of influencing across teams.
• Strong problem-solving capabilities and ability to manage multiple priorities.
• High level of self-motivation and proficiency with MS Office tools.
• Experience with advanced statistical tools such as DOE, capability analysis, and hypothesis testing, alongside DMAIC methodologies.
• Familiarity with process validation in medical device or pharmaceutical environments.