Process Maintenance Technician

Alexion Pharmaceuticals, Inc.; Athlone; On-site; EUR 54,000 - 78,000; Full time

Job summary

Alexion Pharmaceuticals, Inc. in Athlone is seeking a Process Maintenance Technician to keep the Fill Finish facility running safely and reliably, covering maintenance, repair and calibration of production equipment.

You will support new equipment installations, maintain the Maintenance Quality System, and coordinate with service vendors. This role involves on-call support and working in a 24/7 manufacturing environment.

Qualifications

• Hands-on maintenance experience in a pharmaceutical/biopharma environment.
• Experience with 24/7 manufacturing operations.
• Familiarity with root cause analysis and continuous improvement methodologies.
• Experience working with external service vendors.

Responsibilities

• Take ownership of Environmental, Health and Safety responsibilities, ensuring compliance with regulations.
• Support new equipment installations and product introductions.
• Maintain the Maintenance Quality System and comply with cGMP requirements.
• Perform scheduled and unscheduled maintenance to keep equipment in optimal condition.
• Respond to equipment breakdowns and restore operation to minimise downtime.
• Manage spare parts and ensure availability in Manufacturing Areas and Engineering Stores.
• Maintain Maintenance Management System records and documentation.
• Provide technical support to Operations, Validation, Engineering and Quality teams.
• Support on-call during operations, projects and shutdowns.

Skills

Quality Management

Interpersonal skills

Regulatory & GMP knowledge

Decision making

Continuous improvement mindset

Education

Associated Degree or technical certification in mechanical/electrical field

Tools

CMMS

Calibration Systems

Job description

Location: Monksland, Athlone

Permanent Shift Role: 4 Cycle, 12.25 hr. Shift, 41.1 hr. Average Work Week (24x7 Operations)

Introduction To Role

The Process Maintenance Technician plays a key role in keeping the Athlone Fill Finish facility running safely and reliably. This position covers maintenance, repair, troubleshooting and replacement of all production equipment, as well as supporting the co-ordination and scheduling of maintenance activities carried out by service vendors in the Fill Finish environment. The role represents Alexion Pharmaceutical interests, objectives and policies in a professional and responsible manner, helping to ensure that critical medicines reach patients who depend on them.

Accountabilities

Take ownership for Environmental, Health and Safety responsibilities, ensuring all work is carried out in line with EHS regulations and procedures.

Support new equipment installations and product introductions, helping to bring new capabilities online efficiently.

Maintain the Maintenance Quality System by following all relevant SOPs, policies and cGMP requirements.

Perform scheduled and unscheduled maintenance tasks in accordance with site policies and procedures, keeping equipment in optimal condition.

Respond to equipment breakdowns promptly, diagnosing issues and restoring operation to minimise downtime.

Manage spare parts, change parts and equipment within Manufacturing Areas and Engineering Stores, ensuring availability when needed.

Ensure the Maintenance Management System is accurately maintained, with clear records of work performed.

Use and maintain IT systems such as Computerised Calibration Systems and Computerised Maintenance Management Systems to plan, track and document activities.

Assist in writing and revising Maintenance Standard Operating Procedures, contributing practical insight from day-to-day operations.

File and archive Maintenance documentation to maintain robust compliance and traceability.

Provide technical support to Operations, Validation, Engineering and Quality teams, collaborating to resolve issues and improve processes.

Support the training and development of new or junior Maintenance Technicians, sharing knowledge and best practices.

Provide on-call support during operations, projects and shutdown activities as required, stepping in when challenges arise.

Carry out other duties as the need arises to support reliable, compliant manufacturing operations.

Essential Skills/Experience

• Prior hands-on experience with CMMS and Computerised Calibration Systems.
• Prior experience with Quality Management Systems.
• Good interpersonal, communication and problem-solving skills.
• Must be knowledgeable of the regulatory and GMP requirements for process equipment, instrumentation and calibration.
• Knowledge of Six Sigma and lean systems is an advantage.
• Ability to make informed and timely decisions that take into account the facts, goals, constraints, and risks associated.
• Associated Degree and/or technical certification in a mechanical, electrical or related field.

Desirable Skills/Experience

• Experience in a Fill Finish or sterile pharmaceutical manufacturing environment.
• Background in maintaining automated process equipment, including instrumentation and control systems.
• Familiarity with root cause analysis tools and continuous improvement methodologies.
• Proven experience working on night shifts or in 24/7 manufacturing operations.
• Ability to collaborate effectively with external service vendors and contractors.

At AstraZeneca’s Alexion Rare Disease unit, work connects directly to people living with rare and devastating conditions, turning complex science into meaningful impact every day. Colleagues join a focused community that values integrity, inclusiveness and curiosity, with the energy of a biotech and the reach of a global biopharma. Learning is continuous, development is tailored, and ideas are encouraged from every level so that innovation thrives and careers move forward while patients’ lives are changed for the better.

Date Posted

26-Aug-2026

Closing Date

08-Sept-2026

Our mission is to build an inclusive and equitable environment. We want people to feel they belong at AstraZeneca and Alexion, starting with our recruitment process. We welcome and consider applications from all qualified candidates, regardless of characteristics. We offer reasonable adjustments/accommodations to help all candidates to perform at their best. If you have a need for any adjustments/accommodations, please complete the section in the application form.