Position Overview:
The Process Engineer will play a key role in supporting commercial drug product manufacturing within a cGMP-regulated facility. This position requires hands-on experience in sterile/fill-finish operations, comprehensive process engineering knowledge, and expertise in equipment qualification, troubleshooting, and continuous improvement initiatives. The position will work cross-functionally to ensure robust operations and compliance with regulatory standards.
Key Responsibilities:
- Provide process engineering support for commercial biopharmaceutical or pharmaceutical manufacturing, including sterile/fill-finish operations.
- Lead and execute equipment and facility qualification activities (FAT, SAT, IQ, OQ, PQ).
- Maintain and optimise clean/critical utilities (WFI, PW, clean steam, CIP/SIP, compressed air, nitrogen).
- Oversee operation and troubleshooting of processing equipment: Autoclave, Parts Washer, FIT, Fill Line, PUPSIT, Formulation.
- Deliver capital engineering projects from design to installation, commissioning, and qualification.
- Develop, review, and update P&IDs/PFDs; participate in technical and risk reviews (HAZOP, FMEA).
- Conduct root-cause investigations, manage deviations, CAPAs, and change controls.
- Collaborate with Manufacturing, Quality, EHS, Automation, and external vendors to ensure effective project and process execution.
- Support GMP documentation, SOP development, and audit/regulatory readiness activities.
- Drive continuous improvement initiatives; Lean Six Sigma/OEE experience preferred.
- Support and troubleshoot automation and control systems (exposure to Siemens or Allen-Bradley advantageous).
Qualifications & Experience:
- Bachelor’s degree in Engineering or a related scientific discipline (required); Master’s preferred.
- Over 3 years of process engineering experience in cGMP-regulated biopharmaceutical/pharmaceutical manufacturing.
- Strong hands-on experience with sterile/fill-finish manufacturing.
- In-depth knowledge of clean/critical utilities and process equipment.
- Proficient with P&IDs/PFDs and technical risk reviews (HAZOP, FMEA).
- Excellent troubleshooting/root-cause analysis and deviation management skills.
- Familiarity with GMP, SOPs, and regulatory requirements.
- Continuous improvement experience; Lean Six Sigma/OEE desirable.
- Automation/control-system exposure (Siemens, Allen-Bradley) is a plus.