Maintenance Technician

Cpl Group; Munster; On-site; EUR 42,000 - 56,000; Full time

Job summary

Cpl Group in Ireland is seeking an experienced Maintenance Technician to join a busy manufacturing environment. You will support preventative and predictive maintenance programmes, carry out effective maintenance routines and repairs, and ensure maximum availability and reliability of site equipment.

You will work closely with Operations, Engineering, Process Engineering, Facilities, contractors and suppliers to minimise downtime and support efficient manufacturing operations.

Qualifications

• Strong electrical and electronic repair and diagnostic skills.
• Experience with pneumatic and hydraulic fault finding/repair.
• Knowledge of robotics and automated manufacturing systems.
• Experience with high-speed manufacturing equipment.
• Troubleshooting vision systems.
• Knowledge of Windows networking.
• Some programming experience.
• PLCs, drives and HMIs knowledge.
• Experience in FDA-regulated GMP environments.
• Experience in cleanrooms.

Responsibilities

• Provide maintenance support to designated manufacturing areas and maximise equipment uptime.
• Perform preventative, predictive and reactive maintenance on manufacturing equipment.
• Respond quickly to equipment breakdowns to minimise downtime.
• Diagnose and repair electrical, electronic, pneumatic and hydraulic faults.
• Support Facilities and liaise with external contractors as required.
• Contribute to reliability-centred maintenance and continuous improvement.
• Support MTTR and MTBF targets and lean manufacturing initiatives.
• Maintain records of maintenance activities in the CMMS.
• Ensure compliance with Health & Safety, Environmental and GMP requirements.

Skills

Strong communication

Motivated & hardworking

Problem solving & diagnostics

Flexible & adaptable

Initiative & innovation

Team player

Professional & diplomatic

Continuous improvement

Education

Automation/Mechatronics degree

Tools

CMMS Maximo

SCADA systems

Rockwell/FactoryTalk

Job description

Maintenance Technician

The Role

We are seeking an experienced Maintenance Technician to join a busy manufacturing environment. The successful candidate will be responsible for supporting preventative and predictive maintenance programmes, carrying out effective maintenance routines and repairs, and ensuring maximum availability and reliability of site equipment.

You will work closely with Operations, Engineering, Process Engineering, Facilities, contractors and equipment suppliers to minimise downtime and support the efficient running of manufacturing operations.

Key Responsibilities

• Provide maintenance support to designated manufacturing areas and ensure maximum equipment uptime.
• Carry out preventative, predictive and reactive maintenance on a wide range of manufacturing equipment.
• Respond quickly and effectively to equipment breakdowns, minimising production downtime.
• Diagnose and repair electrical, electronic, pneumatic and hydraulic faults.
• Support the Facilities team and liaise with external contractors when required.
• Contribute to reliability-centred maintenance programmes and continuous improvement initiatives.
• Support the achievement of strong MTTR (Mean Time to Repair) and MTBF (Mean Time Between Failures) performance.
• Promote continuous improvement, innovation and lean manufacturing principles.
• Support Total Asset Care and 5S programmes across manufacturing and technical areas.
• Assist with new product development and new equipment introduction projects.
• Maintain accurate records of maintenance activities, including labour hours, spare parts, equipment downtime and repairs, using the site CMMS.
• Support the implementation and upkeep of manufacturing equipment excellence programmes.
• Ensure all maintenance activities comply with company Health & Safety, Environmental and GMP requirements.
• Ensure hazardous and non-hazardous materials are disposed of in accordance with company procedures.
• Promote safe and efficient operation of all equipment onsite.
• Ensure contractors working within areas of responsibility comply with company safety, environmental and waste management procedures.
• Provide timely updates on maintenance activities and work status to relevant maintenance and operations teams.
• Adhere to all company procedures and relevant SOPs.

Key Competencies

• Strong communication skills.
• Highly motivated with a strong work ethic.
• Excellent problem-solving and diagnostic ability.
• Flexible and adaptable approach to work.
• Ability to use initiative and demonstrate innovation.
• Strong team player.
• Professional, tactful and diplomatic approach.
• Continuous improvement mindset.

Essential Qualifications & Experience

• Strong electrical and electronic repair and diagnostic skills.
• Experience in pneumatic and hydraulic fault finding and repair.
• Good understanding of robotics and automated manufacturing systems.
• Experience working with high-speed manufacturing equipment.
• Experience maintaining and troubleshooting vision systems.
• Knowledge of Windows networking.
• Some programming experience.
• Knowledge of PLCs, drives and HMIs.
• Ability to apply strong theoretical knowledge to practical maintenance situations.
• Experience working within an FDA-regulated manufacturing environment and understanding of GMP requirements.
• Previous experience working in a cleanroom environment.
• Strong computer skills.
• Third-level qualification in Automation, Mechatronics or a related discipline.
• Willingness and ability to travel for a minimum of 3 months for training.

Desirable Experience

• Previous experience using a CMMS, preferably Maximo, within a maintenance environment.
• 3–5 years' experience in an FDA-regulated manufacturing/maintenance environment.
• Experience with label printers and label placement equipment.
• Experience with FactoryTalk ProductionCentre, Rockwell or SCADA systems.