Technician, Automation Controls(B) OR (D)

Barry Callebaut AG; St Albans; On-site; GBP 45,000 - 60,000; Full time

Benefits offered by this job

Shift differential

12 paid holidays

Generous PTO

Birthday off

Career growth

Job summary

Barry Callebaut is seeking a skilled Maintenance Engineer to troubleshoot and lead efforts across mechanical, electrical, and computer-controlled processes in our UK facility. You will work to identify root causes, configure AB and Siemens PLCs and HMIs, and maintain the plant’s maintenance strategy in line with corporate standards.

Responsibilities include leading maintenance activities, coordinating with Process Engineers and IT, and educating mechanics to prevent downtime.

Qualifications

• Associates degree in Electrical/Computer Engineering or related field.
• At least 3 years of automation experience with PLC/SCADA/HMI.
• Experience with AB PLCs, Siemens PLCs, and industrial networks.
• Food industry experience is a plus.

Responsibilities

• Troubleshoot and diagnose mechanical, electrical, or computer-based faults.
• Maintain and implement factory maintenance strategies per standards.
• Configure and commission AB/Siemens PLCs and HMIs.
• Lead and coordinate maintenance with process engineers and IT.
• Educate mechanics to reduce downtime.

Skills

Allen-Bradley PLCs

Siemens PLCs

HMI/SCADA

VFD configuration

Industrial networks

Troubleshooting

Team leadership

Electrical safety

Education

Associate degree in Electrical/Computer Engineering

Tools

PanelView HMIs

FactoryTalk View

Wonderware Suite

VisualBasic/C#/Java

Job description

This position is responsible for troubleshooting and leading the effort to identify if the problem is mechanical, electrical or from the computer systems controlling the process; all aspects related to the factory maintenance strategy and will execute activities according to factory and corporate standards, specifications, local codes, and regulations.,

• Observe all safety, sanitation, GMP and HACCP requirements
• Perform routine diagnostic checks on automated systems, monitor automated systems, isolate problems and perform repairs.
• Strong skill set with AB programmable logic controllers (PLC5, SLC500, Microogix, ControlLogix, CompactLogix), (Siemens S7 a Plus) as well as Human Interface (HMIs) such as AB PanelView, FactoryTalk View ME and SE.
• Ability to configure, test, troubleshoot and commission AB, ABB and Siemens VFDs.
• Configure, troubleshoot, and commission PLC and HMI based control systems with the ability to make minor programming changes.
• Direct and oversee the maintenance of programs for PLCs and PCs coordinating with Process Engineers, Project Engineers, Information Technology staff, and Production and Maintenance personnel.
• Support the development and design of future system installations.
• Educate and guide mechanics with their ability to troubleshoot automated and electrical systems to prevent unnecessary downtime.
• Understanding of industrial power circuits, installation practices, and general OSHA safety practices.
• Understand the plant electrical criteria, standards and company guidelines.
• Ability to install, maintain, troubleshoot, and calibrate instrumentation such as temperature sensors, pressure sensors, level switches, valve actuators and positioners and weighting systems.
• Enforce PLC/HMI policy/procedures.
• Document system modifications in order to maintain an accurate registry of modifications.
  Associates degree in Electrical Engineering, Computer Engineering, or related technical degree, preferred
• At least 3 [years of related automation experience with HMI, SCADA, PLCs, and general control system design. Experience in food industry is a plus.
• In-depth knowledge of industrial automation systems, including HMI and SCADA systems, Allen-Bradley controls/controllers, Siemens and PLCs
• Experience with Allen-Bradley (PLC5, SLC500, Microogix, ControlLogix, CompactLogix) PLCs, PanelView/PanelviewPlus HMIs, Industrial Communication Networks (Ethernet, EthenetI/P, DeviceNet, DH+, etc.) is required
• Experience with FactoryTalk Suite, Wonderware Suite, and VisualBasic/C#/Java is a plus.
• Ability to lead a team and accomplish project goals effectively as needed
• Ability to multi-task while maintaining attention to detail and deadlines
• Excellent verbal and written communication skills
• Team-oriented and collaborative
• Ability to stand on concrete floor for long periods of time
• Bend, squat, stretch and reach frequently
• Ability to climb stairs, often
• Must be able to lift a minimum of 50lbs, often
• Comfortable working at heights
• Must be able to work in a variety of weather conditions and temperatures in the facility
• Noise level can exceed 0.85 decibels
  At Barry Callebaut, we are on a journey to transform the cocoa and chocolate industry. As the world's leading manufacturer of high-quality chocolate and cocoa products, our actions truly shape the future of our industry. We are a business-to-business company, serving the entire food sector, from the cocoa bean to the finest chocolate product. We are a company with a purpose, we believe in doing well by doing good and reinvesting in the communities we operate. We have a long-standing commitment to sustainability and our goal is to shape a sustainable cocoa and chocolate future. We are headquartered in Zurich, and have more than 12,000 passionate Employees working in more than 40 countries worldwide. We are very proud of who we are and what we do. And of course, we are always looking for talented people to help us have a positive impact on our industry and beyond!
• SHIFT HOURS: Sunday Monday and Tuesday 7:00pm -7:15am and Wednesday 7:00pm - 1:15am SHIFT DIFFERENTIAL: 10% hourly rate OR Thursday 1:00am - 7:15am and Thursday Friday and Saturday 7:00pm - 7:15am. SHIFT DIFFERENTIAL: 20% hourly rate, Competitive salary and comprehensive benefits package
• 12 paid holidays, generous PTO, plus your birthday off
• Environment that welcomes workplace flexibility
• An atmosphere where diversity is embraced, and inclusivity is second nature. We call it #OneBC! Just ask our champions with the Americas Women's Forum and the Racial Equality Forum!
• Ability to grow personally and professionally within an organization that values development and internal career growth
• Be part of our mission in making sustainability the norm through Forever Chocolate with priorities centered around prospering farmers, zero child labor, carbon and forest positive, and creating 100% sustainable ingredients in all of our products.
• At Barry Callebaut, we are committed to Diversity & Inclusion. United by our strong values, we thrive on the diversity of who we are, where we come from, what we've experienced and how we think. We are committed to nurturing an inclusive environment where people can truly be themselves, grow to their full potential and feel they belong. #oneBC - Diverse People, Sustainable Growth.