Senior Test & Development Engineer

Matchtech Group; Bilsthorpe CP; On-site; GBP 55,000 - 85,000; Full time

Job summary

Matchtech Group is seeking a Senior Test & Development Engineer to support the design, development and validation of high-integrity gearbox products. The role focuses on test rig development, test execution, verification and validation, and delivering technical test systems for complex mechanical products.

You will lead test plans, specify equipment, conduct data analysis and report results, and participate in DFMEA, PFMEA, and continuous improvement activities across the project lifecycle.

Qualifications

• Experience with verification, validation and testing of rotating equipment.
• Knowledge of test methodologies and certification requirements.
• Instrumentation and data capture systems for displacement, torque, pressure, temp, flow.
• Vibration measurement/analysis incl. shaft line and coupling balance.
• Electrical/hydraulic drive systems, calibration and machinery safety regulations.
• Awareness of ISO/AGMA/DIN/FKM/DNV standards.
• Familiarity with functional safety, PLM (Teamcenter) and SAP UX.
• Knowledge of 2391 Test & Inspection principles.
• Experience with 8D and DMAIC problem solving.
• Strong data-driven decision making, reporting and presenting.

Responsibilities

• Define product validation, verification and performance test requirements.
• Develop test plans, specifications and acceptance criteria for gearbox products.
• Specify test equipment, instrumentation and calibration requirements.
• Design, set up and commission test rigs, including guarding, lubrication and cooling systems.
• Conduct data capture, processing, analysis and presentation of test results.
• Carry out vibration, noise, torque, pressure, temperature, flow and displacement measurements.
• Provide technical oversight, troubleshooting and support throughout test programme execution.
• Support client witness testing, operational teams, service activities, design reviews and project bid proposals.
• Produce engineering solutions for test rig hardware and maintain logs and documentation.
• Lead or contribute to DFMEA, PFMEA and continuous improvement activities.
• Liaise with teams to deliver project and customer requirements.

Skills

Data-driven decision making

Report writing

Presentation skills

Communication skills

Education

Level 5 Diploma

Degree in Mechanical Engineering or related

Tools

Teamcenter

SAP

Job description

Our client, a leading organisation within the defence and advanced manufacturing sectors, is seeking a Senior Test & Development Engineer to support the design, development and validation of high-integrity gearbox products. This permanent, full-time role will focus on test rig development, product performance testing, verification and validation, and the delivery of technical test systems for complex mechanical products.

Key Responsibilities

• Define product validation, verification and performance test requirements.
• Develop test plans, specifications and acceptance criteria for gearbox products.
• Specify test equipment, instrumentation, data capture systems and calibration requirements.
• Design, set up and commission test rigs, including guarding, lubrication and cooling systems.
• Conduct data capture, processing, analysis and presentation of test results.
• Carry out vibration, noise, torque, pressure, temperature, flow and displacement measurement activities.
• Provide technical oversight, troubleshooting and support throughout test programme execution.
• Support client witness testing, operational teams, service activities, design reviews and project bid proposals.
• Produce engineering solutions for test rig hardware requirements and maintain test data logs and documentation.
• Lead or contribute to DFMEA, PFMEA, structured problem-solving and continuous improvement activities.
• Liaise with engineering teams, clients and wider business functions to deliver project and customer requirements.

Job Requirements

• Experience in verification, validation and testing of rotating equipment or complex mechanical products.
• Knowledge of product performance validation, test methodologies and certification requirements.
• Understanding of instrumentation and data capture systems, including measurement of displacement, torque, pressure, temperature and flow.
• Experience in vibration measurement and analysis, including in-situ shaft line and coupling balance assessment.
• Knowledge of electrical and hydraulic drive and control systems, equipment calibration and machinery safety regulations.
• Understanding of relevant industry standards, including ISO, AGMA, DIN, FKM and DNV.
• Awareness of functional safety, PLM and lifecycle management systems, ideally Teamcenter, together with SAP user experience.
• Knowledge of 2391 Test & Inspection principles would be advantageous.
• Experience of structured problem-solving methodologies such as 8D and DMAIC.
• Strong data-driven decision-making, report writing, presentation and communication skills.

Education and Qualifications

• Level 5 Diploma with relevant engineering experience.
• A degree in Mechanical Engineering or a closely related discipline is preferred.

Industry Experience

Experience within defence, on- and off-highway transmissions, internal combustion engines, turbo machinery or large-scale engineering design and manufacturing environments would be highly relevant. An understanding of gated and regulated design processes for complex mechanical systems would also be beneficial.

Leadership and Personal Attributes

• Strong integrity and a professional, objective approach to conflict resolution.
• Ability to teach, mentor and support colleagues.
• Well-developed emotional intelligence and collaborative working skills.
• Organised and methodical approach to planning, documentation and test delivery.

Working Pattern

This is a permanent, full-time position working Monday to Friday for 37.5 hours per week. During gearbox testing, participation in a 24/6 shift operation for up to six weeks may be required. Some domestic travel may be involved to support testing and service activities.