Senior Stress Analysis Engineer – Electric Propulsion

Evolito Limited; Bicester; On-site; GBP 85,000 - 100,000; Full time

Job summary

Evolito Limited is seeking a Senior Stress Analysis Engineer to develop and apply stress and vibration analyses for electric propulsion units (EPUs), delivering robust designs for motors, controllers, gearboxes, and heat exchangers.

You will drive DFMEAs, support testing, and mentor junior stress engineers while engaging with suppliers and customers to resolve design challenges and ensure manufacturability as Evolito scales in the UK.

Qualifications

• Degree level qualification in Mechanical, Aerospace Electromechanical Engineering or similar.
• Experience in a design and development environment.
• Practical knowledge in electric machines or rotational/complex components.

Responsibilities

• Perform Finite Element Analysis (FEA) and hand calculations for structural assessment of EPU assemblies.
• Perform vibration analysis to evaluate dynamic performance.
• Conduct fatigue evaluations based on FEA results.
• Use FEA optimisation tools to improve strength, mass, and manufacturability.
• Drive and manage test work to validate analyses and gather data.
• Collaborate with suppliers and customers to resolve design issues and find optimal solutions.

Skills

FEA & hand calculations

Vibration analysis

Fatigue evaluation

Design optimisation

Mater ials properties knowledge

Client & supplier communication

Travel readiness

Education

Mechanical/Aerospace Engineering degree

Job description

Evolito Limited is seeking a Senior Stress Analysis Engineer to develop and apply stress and vibration analyses for electric propulsion units (EPUs), delivering robust designs for motors, controllers, gearboxes, and heat exchangers.

You will drive DFMEAs, support testing, and mentor junior stress engineers while engaging with suppliers and customers to resolve design challenges and ensure manufacturability as Evolito scales in the UK.