Senior Mechanical Design Engineer

ETL Systems Ltd; Hereford; Hybrid; GBP 45,000 - 65,000; Full time

Job summary

ETL Systems Ltd is seeking a highly motivated Mechanical Design Engineer to lead the mechanical design of electronic and RF equipment from concept to production release. The role emphasizes DFM, DFA, and robust, cost‑effective solutions, with a strong focus on environmental and reliability considerations.

You will mentor junior engineers, collaborate across engineering, project management, manufacturing, and suppliers, and provide accurate design estimates to support planning and cost control.

Qualifications

• Proven experience designing electronic or RF equipment.
• Strong knowledge of DFM and DFA processes.
• Ability to influence stakeholders and mentor others.
• Experience delivering designs from concept to production.

Responsibilities

• Lead the mechanical design of products from concept through to production release.
• Develop robust and cost-effective mechanical solutions for electronic and RF equipment.
• Ensure designs are optimised for manufacture, assembly, reliability, and quality.
• Produce detailed manufacturing and assembly drawings, specifications, and technical documentation.
• Design enclosures and packaging solutions meeting environmental requirements including thermal and IP standards.
• Introduce innovative manufacturing methods and alternative design approaches.
• Collaborate with engineering, project management, manufacturing, suppliers, and external partners to achieve project objectives.
• Provide accurate design estimates to support project planning and cost control.
• Mentor and support junior engineers; promote knowledge sharing.
• Contribute to department process improvements and quality initiatives.
• Support production activities and resolve engineering issues when required.
• Ensure compliance with ETL standards, industry standards, and customer requirements.

Skills

Mechanical design

DFM

DFA

Problem solving

Communication

Mentoring

Cross-functional collaboration

Job description

The ideal candidate:

The ideal candidate will be a highly motivated and technically accomplished Mechanical Design Engineer with extensive experience in designing electronic or RF equipment and a strong understanding of Design for Manufacture (DFM) and Design for Assembly (DFA).

They will demonstrate excellent problem-solving abilities, strong communication skills, and the confidence to influence stakeholders at all levels. They will be passionate about innovation, continuous improvement, and mentoring others while taking ownership of complex engineering challenges and delivering practical solutions.

The successful individual will thrive in a collaborative environment, embody ETL's values of Collaboration, Innovation, Excellence, and Integrity, and be committed to delivering exceptional results for customers and colleagues alike

Key Accountabilities:

• Lead the mechanical design of products from concept through to production release.
• Develop robust and cost-effective mechanical solutions for electronic and RF equipment.
• Ensure designs are optimised for manufacture, assembly, reliability, and quality.
• Produce detailed manufacturing and assembly drawings, specifications, and technical documentation.
• Design enclosures and packaging solutions that meet environmental requirements including thermal, IP rating and other relevant standards.
• Introduce and champion innovative manufacturing methods and alternative design approaches.
• Work closely with engineering, project management, manufacturing, suppliers, and external partners to achieve project objectives.
• Provide accurate design estimates, supporting project planning and cost control
• Mentor and support junior engineers,
• promoting knowledge sharing and professional development.
• Contribute to department process improvements and quality initiatives.
• Support production activities and resolve engineering issues where required.
• Ensure compliance with ETL standards, industry standards, and customer requirements.

Desirables:

• Experience designing products for harsh environmental conditions.
• Knowledge of moulded plastics and injection moulded component design.
• Understanding of BOM structures and product configuration management.
• Experience with Engineering Change Notice (ECN) and Change Request (CR) processes.
• Knowledge of Product Data Management (PDM) systems or equivalent.
• Experience defining, reviewing, and analysing test data and performance results.
• Professional registration or working towards Chartership would be advantageous.
• Previous experience within satellite communications, RF technology, electronics, defence, aerospace, or a related high-technology industry

Location

Hybrid working is available for this role - Before applying, please make sure you can commute to Coldwell Radio Station, Madley, Herefordshire, HR2 9NE

Closing date:

At ETL, we always prioritise efficiency in everything we do. With this in mind, we are looking to commence our interview process without delay and reserve the right to close the opening early should we receive suitable applications.

BPSS Compliant

Due to the nature of our work, all roles require candidates to be BPSS compliant.

VISA Sponsorship

Unfortunately, we are unable to offer sponsorship for this role.