Senior Manufacturing Engineer - Body Assembly

McLaren Automotive Ltd; Woking; On-site; GBP 70,000 - 110,000; Full time

Benefits offered by this job

25 days holiday + bank holidays

Enhanced pension scheme

Discretionary annual bonus

Private medical insurance

Life assurance

Sabbatical after 2 years

Wellbeing initiatives

Job summary

McLaren Automotive Ltd is seeking a Senior Manufacturing Engineer to lead development and execution of Manufacturing Engineering practices, driving improvements in safety, quality, cost, and delivery across the production system. You will guide the team in translating vehicle characteristics into manufacturing parameters, develop new processes, run simulations, and mentor engineers.

With a focus on efficiency and safe working practices, you will mentor new team members and work closely with

Qualifications

• Expertise in mechanical/automotive engineering required.
• Experience leading Manufacturing Engineering teams.
• Familiar with PFMEA/DFMEA concepts and value stream mapping.
• Strong focus on safety, quality, cost management and delivery.

Responsibilities

• Lead development and execution of Manufacturing Engineering practices across PM, Safety, Quality, Cost, People Development and Product Delivery.
• Identify and translate vehicle characteristics into manufacturing process parameters.
• Generate new processes and procedures to manufacture to design intent safely and reliably.
• Assist manager in scoping and delivering best practices and managing departmental budgets.
• Lead virtual manufacturing and process simulations to validate concepts.
• Develop timing plans to support full program delivery and ensure HPC targets.

Skills

Complex vehicle systems

Vehicle assembly processes

Trim and final processes

End of line vehicle processing

Specification and procurement of parts

Leadership / mentoring

Quality improvement

Safe working practices

Education

Degree in mechanical / automotive engineering

Job description

What to Expect

You will be responsible for supporting and developing a team of engineers, continuously improving and developing the manufacturing processes that our production team members use to build our cars. You will be responsible for accepting new model build processes from our Future Manufacturing Engineering teams and developing them within Series production. This includes continuous process improvement, quality lead investigations and industrial engineering tools and techniques.

What You'll Do

As one of our Senior Manufacturing Engineers you will lead the development and execution of all Manufacturing Engineering practices driving improvement in Project Management, Safety, Quality, Cost Management, People Development, and Product Delivery.

• Lead the manufacturing team in identifying and capturing the vehicle characteristics and translating these to define the parameters of the manufacturing processes.
• Generate new processes and procedures to enable end users to manufacture in accordance to design intent in a safe and controlled manner.
• Assist the Manufacturing Engineering Manager in scoping, specifying, and delivering best operational practices in alignment with brand expectations; and lead the team with the development of departmental budgets as contributor to overall program business cases.
• Lead virtual manufacturing and process simulations to validate design and process concepts.
• Support and lead the generation and development of timing plans that support full program delivery activities.
• Liaising with the Health and Safety department to ensure all processes and materials are suitable for the manufacturing environment.
• Lead the investigation to resolve Manufacturing Engineering related issues experienced in production, providing timely containments to ensure that product quality is not compromised and ensuring that operators are familiar with the process changes.
• Collaborate with engineering teams in leading the design of layout, modelling/simulation, and material flow integration to ensure data aligns with the overall plan and vision for the factory.
• Identify, quantify, compare, and execute production process improvements to drive safety and ergonomics, quality (first pass yield), availability (uptime), performance (cycle time variability), capital utilisation, and demand attainment.
• Headcount monitoring and liaison with production management.
• Ownership of the Hours Per Car (HPC) data for series production ensuring plant efficiency and output targets can be achieved.
• Create and implement tools to audit efficiency, and identify cost reduction opportunities.
• Manage and communicate improvement opportunities and implementation plans to all relevant levels and functions in the factory.

What else will you get involved in?

• Design Reviews
• PFMEA
• DFMEA
• Value stream mapping.
• Supporting the development of a team of series engineers.
• Responsible for series engineering change introduction and workload delegation.
• Development of tools and techniques and operating procedures for the team.
• Training of existing and new team members on the developed procedures.
• Mentoring of all new team members and working closely with the manager for their development and probationary reviews.
• Substitution in absence of the manager for the team with associated responsibilities.

What You'll Bring

A degree in mechanical / automotive engineering or similar (2:1 or above) or equivalent experience in a similar role.

• Complex vehicle systems
• Vehicle assembly processes
• Trim and final processes
• End of line vehicle processing / finishing
• Specification and procurement of assembly equipment
• motivational, coaching and leadership skills
• Identifying resolutions for product related issues, ensuring all quality targets are achieved
• Implementation of safe working practices

What We'll Do for You

We offer a wide – ranging benefits package, which includes:

• Structured career development framework
• 25 days’ holiday, plus bank holiday. Annual buy & sell up to five days
• Enhanced company pension scheme
• Discretionary annual bonus award
• Private medical insurance and health cash plan
• Life assurance benefit
• Ability to apply for a sabbatical of up to one year after only two years’ service
• Benefits you can adapt to your lifestyle, such as discounted shopping
• Generous parental leave policies
• A range of wellbeing initiatives, such as employee assistance programme and free financial & mortgage advice

Who Are We?

No restraints. No limitations. We don’t simply push boundaries. We completely rethink them. McLaren Automotive exists to create breath-taking performance road cars.

It takes a community to do what we do. A diverse group of people with many areas of expertise, united by their passion to deliver visionary products and set new benchmarks.

McLaren Automotive commits to equal opportunity for all. Diversity, Equality and Inclusion is at the heart of our impact, it drives our innovation and enables us to truly create something special. Join us on our journey.