Senior Controls Engineer
Progressive Recruitment
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Benefits offered by this job
Job summary
Progressive Recruitment is seeking a Senior Controls Engineer to take ownership of complex automation projects in a hybrid working environment. You will develop PLC software, test thoroughly, and commission systems at customer sites across the UK, leading from design through to handover.
You will work with project managers and engineers, delivering Siemens-based automation solutions for warehouse, conveyor and material handling applications while mentoring junior engineers and maintaining high
Qualifications
- Minimum 5 years' experience delivering Industrial Automation or Controls Engineering projects.
- Strong Siemens PLC programming experience.
- Experience with Siemens TIA Portal and fault-finding in complex systems.
- Ability to interpret electrical schematics and Functional Design Specifications (FDS).
Responsibilities
- Lead development, testing and commissioning of Siemens-based automation systems.
- Take ownership of controls activities from design to FAT/SAT and handover.
- Plan and manage controls engineering activities to meet milestones.
- Collaborate with Project Managers, Electrical and Mechanical Engineers on project delivery.
- Mentor and support less experienced Controls Engineers.
Skills
Education
Tools
Job description
SENIOR CONTROLS ENGINEER
Salary: Up to £70,000 + Car Allowance + Fully Expensed Travel + Benefits
Location: near Stafford
Suitable for candidates based in Birmingham, Wolverhampton, Walsall, Cannock, Stafford, Stoke-on-Trent, Derby, Nottingham, Burton upon Trent, Leicester, Coventry, Telford, Shrewsbury, Crewe, Warrington, Liverpool, Manchester, Chester, Wrexham and surrounding areas.
Hybrid & Home-Based Working
Industry: Industrial Automation | Warehouse Automation | Material Handling
A growing engineering business operating within the industrial automation and material handling sector is looking to recruit an experienced Senior Controls Engineer.
This is an excellent opportunity for a Controls Software Engineer, PLC Software Engineer or Senior Controls Engineer to take ownership of complex automation projects from project handover through software development, testing, commissioning, customer acceptance and final handover.
The position combines home and office-based software development with customer-site commissioning and would suit someone who enjoys developing high-quality PLC software whilst remaining actively involved in testing, fault finding, commissioning and customer-facing project delivery.
Working alongside Project Managers, Electrical Engineers, Mechanical Engineers and Automation Specialists, you will play a key role in delivering automation solutions across Warehouse Automation, Conveyor Systems and Material Handling applications.
As Senior Controls Engineer, you will take responsibility for delivering the controls scope throughout the full project lifecycle.
From reviewing Functional Design Specifications (FDS) through to final customer acceptance, you will lead the development, testing and commissioning of Siemens-based automation systems whilst ensuring projects are delivered safely, on time and to a high technical standard.
- Take ownership of controls activities following receipt of approved electrical drawings, system architecture and Functional Design Specifications (FDS)
- Review technical documentation and identify any gaps, risks or conflicting requirements
- Plan and manage controls engineering activities to achieve project milestones
- Work closely with Project Managers, Electrical Engineers, Mechanical Engineers and wider project teams
- Develop, modify and maintain PLC software using Siemens TIA Portal
- Program automation systems using Structured Text (SCL) and Ladder Logic
- Develop machine sequences, control strategies, interlocks and fault recovery routines
- Create HMI applications with diagnostics, alarm handling and fault-finding functionality
- Integrate conveyors, drives, remote I/O, servo systems, robots and third-party equipment
- Configure and troubleshoot Profinet and Industrial Ethernet networks
- Complete software simulation, testing and I/O validation activities
- Participate in Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)
- Commission automated systems at customer sites across the UK
- Optimise system performance, throughput and reliability
- Diagnose PLC, HMI, network and equipment faults
- Produce technical documentation, software backups and release notes
- Deliver technical support during commissioning and post-installation phases
- Mentor and support less experienced Controls Engineers
You will have a proven background delivering PLC-controlled Automation Systems within Industrial Automation, Warehouse Automation, Material Handling, Conveyor Systems, Robotics, Intralogistics or Special Purpose Machinery environments.
- Minimum 5 years' experience delivering Industrial Automation or Controls Engineering projects
- Strong Siemens PLC programming experience
- Strong Siemens TIA Portal experience
- tructured Text (SCL) and Ladder Logic programming
- HMI Development
- Industrial automation commissioning experience
- FAT, SAT and customer-site commissioning
- Machine sequencing and interlock development
- Profinet and Industrial Ethernet network experience
- Knowledge of drives, motor control and remote I/O systems
- Ability to interpret Functional Design Specifications, electrical schematics and I/O schedules
- Strong fault-finding and troubleshooting capability
- Experience delivering projects throughout the full controls lifecycle
- Strong communication and customer-facing skills
- Full UK Driving Licence
- Siemens Safety PLCs
- Allen Bradley / Rockwell
- Beckhoff
- Omron
- Mitsubishi
- Schneider Electric
- ABB, FANUC, KUKA or Kawasaki Robotics
- Servo Motion Systems
- Vision Systems
- RFID and Barcode Scanning Technologies
- SCADA, WMS, MES or Database Integrations
- International Commissioning Experience
- Technical Leadership and Mentoring
Qualifications: HNC, HND, Degree or equivalent in Electrical, Electronic, Controls, Automation or Mechatronic Engineering
This is a hybrid position offering a combination of:
- Home-Based Working
- Attendance at a regional engineering office when required
- Customer-Site Commissioning across the UK
- Regular UK travel and occasional overnight stays will be required during commissioning phases.
- Salary Up To £70,000 DOE
- Car Allowance
- Fully Expensed Travel & Commissioning Costs
- Comprehensive Benefits Package
- Hybrid & Home-Based Working
- Full Project Lifecycle Responsibility
- Technical Ownership of Complex Automation Projects
- Exposure to Modern Automation Technologies
- Long-Term Career Development Opportunities
- Varied and Technically Challenging Automation Projects
Suitable for candidates based in Birmingham, Wolverhampton, Walsall, Cannock, Stafford, Stoke-on-Trent, Derby, Nottingham, Burton upon Trent, Leicester, Coventry, Telford, Shrewsbury, Crewe, Warrington, Liverpool, Manchester, Chester, Wrexham and surrounding areas.
All applications will be treated in the strictest confidence.
Keywords: Senior Controls Engineer, Controls Engineer, PLC Engineer, PLC Software Engineer, Siemens PLC, Siemens TIA Portal, SCL, Structured Text, Ladder Logic, Automation Engineer, Commissioning Engineer, Warehouse Automation, Material Handling, Conveyor Systems, Intralogistics, Robotics, Stafford, Birmingham, Derby, Nottingham, Stoke-on-Trent, Liverpool, Warrington, Manchester.
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