Process Safety Manager

Elanco Tiergesundheit AG; Liverpool; On-site; GBP 70,000 - 90,000; Full time

Job summary

Elanco Speke site is seeking a Process Safety Manager to lead PSM across operations, ensuring COMAH, DSEAR, ATEX compliance and regulatory alignment. You will partner with site leadership and external authorities to strengthen process safety capability.

The role covers risk assessments, PHAs, incident investigations, and development of improvement roadmaps, with a focus on delivering robust safety governance and continuous improvement across manufacturing activities.

Qualifications

• Degree in Chemical Engineering or related engineering discipline.
• Strong knowledge of Process Safety Management in a manufacturing environment.
• Experience leading Process Hazard Reviews, risk assessments or investigations.

Responsibilities

• Lead site compliance with COMAH Regulations and PSM requirements.
• Coordinate improvements to the site's PSM system and report to senior management.
• Act as point of contact with external authorities (HSE, regulators).
• Develop and implement Process Safety improvement roadmaps.
• Chair PHAs, risk assessments and change control reviews.
• Provide technical direction and mentorship on significant investigations.

Skills

Process Safety Management

Regulatory compliance

Stakeholder management

Risk assessment

Process Hazard Reviews

Technical leadership

Education

Degree in Chemical Engineering

Engineering discipline

Job description

At Elanco (NYSE: ELAN) – it all starts with animals! As a global leader in animal health, we are dedicated to innovation and delivering products and services to prevent and treat disease in farm animals and pets. At Elanco, we are driven by our vision of Food and Companionship Enriching Life and our purpose – all to Go Beyond for Animals, Customers, Society and Our People. At Elanco, we pride ourselves on fostering a diverse and inclusive work environment. We believe that diversity is the driving force behind innovation, creativity, and overall business success. Here, you’ll be part of a company that values and champions new ways of thinking, work with dynamic individuals, and acquire new skills and experiences that will propel your career to new heights. Making animals’ lives better makes life better – join our team today!

Your Role:

As a Process Safety Manager, you will provide technical leadership, consultation and direction on Process Safety Management (PSM) across the Speke site. You will support both new product introduction projects and ongoing manufacturing operations, ensuring that process safety systems remain compliant with regulatory requirements and industry standards. Acting as a key technical expert for the site, you will work closely with internal stakeholders, senior leadership and external regulatory authorities to strengthen process safety capability and continuously improve PSM performance.

Your Responsibilities:

• Lead and support site compliance with COMAH Regulations and Process Safety Management requirements.
• Support compliance with relevant regulations and standards, including DSEAR, ATEX and Pressure Safety Regulations.
• Act as a key point of contact with external competent authorities, including the Health & Safety Executive (HSE), supporting regulatory communication, incident notification and management of relevant site changes.
• Coordinate implementation and continuous improvement of the site's PSM system and provide regular updates to senior management.
• Develop the site's Process Safety business plan and improvement roadmap and provide leadership for its implementation.
• Lead and chair Process Safety activities including Process Hazard Reviews (PHRs), facility siting assessments, incident investigations and project/change assessments.
• Review and approve key Process Safety documentation, including the COMAH Safety Report, PHRs, risk assessments, change controls and HSE event investigations.
• Identify and elevate Process Safety compliance gaps and develop practical solutions to address them.
• Provide technical expertise and mentorship on significant Process Safety investigations, changes and improvement initiatives.
• Develop Process Safety capability across the organisation through education, coaching, consultation and technical direction.
• Influence internal stakeholders and collaborate with external agencies while identifying and sharing external best practices.
• Support site self-assessments, management reviews, regulatory inspections and customer audits.
• Conduct Process Safety audits at other manufacturing sites and bring relevant best practices back to Speke.
• Support the site's Emergency Response Team and Management Control Group.
• Participate in the HSE Leadership Team for Process Safety-related topics.

What You Need to Succeed (minimum qualifications)

• Degree in Chemical Engineering or another relevant engineering discipline.
• Strong technical knowledge and practical experience in Process Safety Management within a manufacturing or process environment.
• Good understanding of Process Safety regulatory requirements and risk-management methodologies.
• Experience conducting or leading Process Hazard Reviews, risk assessments and/or Process Safety investigations.
• Ability to provide technical direction and influence stakeholders across different functions and levels of an organisation.
• Strong communication, problem-solving and stakeholder-management skills.

What will give you a competitive edge (preferred qualifications)

• IChemE Professional Process Safety Engineer registration/accreditation.
• Strong working knowledge of COMAH, DSEAR, ATEX and pressure systems regulations.
• Experience working directly with the HSE or other competent regulatory authorities.
• Experience leading PHRs and supporting COMAH Safety Reports.
• Experience within pharmaceutical, chemical or another highly regulated process-manufacturing environment.
• Experience auditing Process Safety Management systems across manufacturing facilities.
• Experience developing and implementing Process Safety improvement strategies or roadmaps.

Location: Speke, Liverpool, UK

Don’t meet every single requirement? Studies have shown underrepresented groups are less likely to apply to jobs unless they meet every single qualification. At Elanco we are dedicated to building a diverse and inclusive work environment.

Elanco is an EEO/Affirmative Action Employer and does not discriminate on the basis of age, race, color, religion, gender, sexual orientation, gender identity, gender expression, national origin, protected veteran status, disability or any other legally protected status.

Elanco may use automated tools, including AI, to support parts of our recruitment process, such as reviewing applications against job‑related criteria and/or transferrable skills. These tools help ensure a consistent, structured evaluation, but they do not make hiring decisions. All decisions involve a human reviewer. For more information on how we handle personal data, please see our Elanco Workforce Privacy Notice.

Elanco Animal Health Incorporated (NYSE: ELAN) is a global leader in animal health dedicated to innovating and delivering products and services to prevent and treat disease in farm animals and pets, creating value for farmers, pet owners, veterinarians, stakeholders, and society as a whole. With nearly 70 years of animal health heritage, we are committed to helping our customers improve the health of animals in their care, while also making a meaningful impact on our local and global communities. At Elanco, we are driven by our vision of Food and Companionship Enriching life and our Elanco Healthy Purpose CSR framework – all to advance the health of animals, people and the planet. Learn more at www.elanco.com.