Process Improvement Engineer

crooton; Wolverhampton; On-site; GBP 38,000 - 42,000; Full time

Job summary

A leading manufacturing company in Wolverhampton is seeking a Process Improvement Engineer to enhance efficiency, quality, and safety at their site. The role includes using Lean and Six Sigma methodologies for continuous improvement, managing projects, and ensuring quality standards. Ideal candidates will have an engineering qualification with Lean certification and at least 2 years of relevant experience. Competitive salary of £38,000 - £42,000 per annum offered.

Qualifications

• Minimum of 2 years experience in high-volume assembly environments.
• Experience with process improvements and new product introductions.
• Familiarity with error proofing, machine design, and process control.

Responsibilities

• Own the continuous improvement life cycle from analysis to implementation.
• Develop and maintain manufacturing methods and processes.
• Design, implement and train staff on Assembly Work Instructions.

Skills

Lean methodologies

Six Sigma methodologies

Problem-solving

Communication

Education

Engineering qualification

Lean Green Belt or Black Belt certification

Tools

Solidworks

CAD software

Job description

Process Improvement Engineer - LEAN/Six Sigma -Wolverhampton

We are recruiting for an experienced and ambitious Process Engineer to drive efficiency, quality, and safety improvements at our Wolverhampton site. Reporting to the Senior Management Team, you will be the champion for continuous improvement (CI), leveraging Lean and Six Sigma methodologies to develop, optimize, and document manufacturing and assembly processes.

This role is critical for reducing cycle times, enhancing plant layout, and ensuring adherence to stringent quality standards across all operations.

• Role Title: Process Engineer
• Location: Wolverhampton
• Salary: £38,000 - £42,000 per annum
• Hours: Full Time
• Contract Type: Permanent

Key Responsibilities

You will own the continuous improvement life cycle from analysis to implementation and training.

• Process Optimisation & Documentation:

• Develop, document, and maintain all manufacturing methods and processes, including updating and issuing manufacturing documents.
• Analyse and improve processes using LEAN and Six Sigma methodologies.
• Design, implement, and train operatives on detailed Assembly Work Instructions (Method Sheets).

• Efficiency & Layout:

• Utilise LEAN tools (e.g., SMED) to significantly reduce set-up times in the Machine Shop and Assembly areas.
• Own, develop, and optimise the plant floor layout, including standardising floor-marking and support all departments.
• Conduct time studies and use Industrial Engineering tools to quantify labour and establish headcount templates.

• Quality & Problem Solving:

• Collaborate with the Quality team to develop and implement Quality Control Plans for critical features and drive appropriate levels of inspection.
• Anticipate and safeguard against potential process and quality problems, conducting random quality audits.
• Lead A3 investigations and 3C Root Cause analysis to permanently solve process issues.

• Project Management & Coordination:

• Manage projects aligned with plant strategic direction.
• Coordinate with the Toolroom to create necessary fixturing/tooling.
• Act as the site’s ergonomic resource.
• Assist in evaluating Design for Assembly (DFA) and monitor line adjustments to support capacity changes.

What You Will Already Have

We are looking for a practical problem-solver with a strong technical background.

• Education & Certification: An Engineering qualification is highly preferred. Lean Green Belt or Black Belt certification is preferable.
• Experience (Minimum 2 years Preferred):

• High-volume assembly and packaging environments.
• New product introductions (NPI) and process improvements.
• Experience with error proofing, tool and fixture design, machine design, and process control.
• Familiarity with product costing/routings and cellular manufacturing.

• Technical Skills:

• Detailed problem-solving and troubleshooting capabilities.
• Proficiency with CAD software (Solidworks preferred).

• Communication: Ability to communicate effectively at all levels of management and lead cross-functional activities.

If you are passionate about driving sustainable change and operational excellence, apply today!