Process Engineer

Advanced Electric Machines Ltd; Washington; On-site; GBP 30,000 - 40,000; Full time

Job summary

A leading technology firm in the United Kingdom seeks a Manufacturing Engineer to support new product development projects. You will oversee process validation, improve production quality, and provide engineering solutions. Ideal candidates will have HNC/HND qualifications in Electrical or Mechanical Engineering and experience in manufacturing. The role also values analytical problem-solving skills and familiarity with CAD software.

Qualifications

• HNC/HND or equivalent in Electrical or Mechanical Engineering required.
• Lean Six Sigma Green Belt is desirable.
• Previous experience in a similar manufacturing role is desirable.

Responsibilities

• Manage verification and validation activities on new equipment.
• Develop process flows and standard operating sheets.
• Identify root causes of in-process and customer failures.
• Gather and analyse production data for improvement tasks.
• Provide cost and timing estimates related to operations.
• Monitor and develop ways to improve productivity and quality.

Skills

Automation processes understanding

CAD (Autodesk Inventor) exposure

Analytical problem-solving

MS Office proficiency

Report writing skills

Flexible engineering solutions

Education

HNC/HND or equivalent in Electrical or Mechanical Engineering

Lean Six Sigma Green Belt (desirable)

Job description

Overview

About the Role... Reporting to the Process Engineering Manager, you will work within the Operations department to support new product development projects from concept through to manufacturing. You will be responsible for the research, development, concept validation and implementation of manufacturing & test processes for electric drives which will be fully scalable to meet future demand, providing technical guidance and direction to cross functional teams during every stage of the project to ensure best practices for manufacture. The role also encompasses supporting and improving current production capacity, productivity, and product quality by providing engineering support to the operations team. This is a very exciting role for those who are passionate about manufacturing processes, and keen to be involved in development projects from start to finish!

About us

Advanced Electric Machines (AEM), part of the Advanced Electric Machines Group, was formed in November 2016 as a spin out from Newcastle University.

Fast forward to 2025, AEM has worked with industry partners, vehicle manufacturers (globally) and academics to develop the most sustainable & highest performing powertrain solutions for electric vehicles across various industries. Most recently, AEM have secured a 7 figure investment from a leading global car-parts supplier.

Our technology is changing the perception of electrification, and when applied, it leaves more rare earth & copper in the ground...where it belongs!

We are an ambitious, growing organisation, where the atmosphere is dynamic and ever changing. We have big plans and want to make a difference. Do you?

Responsibilities

• Manage verification and validation activities on new equipment, ensuring new processes meet required quality standards (Cp, CpK, MSA, PUWER, Poka Yokes, Boundary Samples etc)
• Develop process flows, standard operating sheets, and FMEA's
• Identify root causes of in-process and customer failures using recognised methodologies (DMAIC, 8D, 5Why's, etc)
• Gather, monitor, and analyse production data to identify trends and prioritise improvement tasks
• Provide cost and timing estimates related to equipment and assembly operations
• Provide engineering solutions for in house and customer driven concerns
• Monitor and develop ways to improve productivity, quality, and reduce scrap using Lean & Six Sigma techniques
• This list is not exhaustive and may include other tasks that fall into the remit of the role

What we are looking for

Education/Qualifications Required

• HNC/HND or equivalent level in Electrical or Mechanical Engineering Discipline

• Lean Six Sigma Green Belt is desirable

Experience Required

• Previous experience in a similar manufacturing role is desirable

• An awareness of electro/mechanical manufacturing processes

• Knowledge of IATF16949, PPAP and APQP processes

• Exposure to laser welding and material joining processes

• Surface mount technology knowledge and exposure

Skills & Attributes Required

• Understand automation processes, robotics, weld controllers DC tooling, dispensing systems etc

• Exposure of using CAD (Autodesk Inventor)

• Excellent analytical and methodical approach to problem-solving

• Proficient using MS Office software

• Confident with report writing and presentation skills for internal and external customer reviews

• Must be self-motivated and willing to be flexible providing engineering solutions

If this role excites you, please get in touch, we look forward to hearing from you!