Process Engineer
£35,000 - £40,000 per annum + Benefits
Location: Droitwich, Worcestershire
Permanent Position
The Role
We are recruiting a Process Engineer to develop, implement and improve manufacturing processes within an established engineering and manufacturing environment.
Key Responsibilities
- Develop, evaluate and improve manufacturing processes, with a focus on Design for Manufacture and Assembly (DFMA).
- Conduct Process Failure Modes and Effects Analysis (PFMEAs) to identify and minimise manufacturing risks.
- Analyse production workflows and implement process improvements and standardisation initiatives.
- Develop and maintain standard operating procedures, work instructions and visual standards.
- Support production teams with process-related issues and improvements.
- Develop and implement quality control systems, control plans and process standards.
- Drive 8D problem-solving, root cause analysis and corrective actions.
- Specify and support the installation of new manufacturing equipment.
- Identify and implement tooling and fixture improvements.
- Apply Lean Manufacturing and Six Sigma methodologies to reduce waste and improve efficiency.
- Analyse manufacturing costs and identify cost-saving opportunities.
- Maintain process documentation, including BOMs, routing systems, process flows and control plans.
- Monitor manufacturing performance and report on process improvements and key performance indicators.
What We're Looking For
- Proven experience in Process Engineering, Manufacturing Engineering or a similar role.
- Experience within a manufacturing or engineering environment, ideally involving process plant or HVAC.
- Strong understanding of DFMA, PFMEAs and control plans.
- Knowledge of manufacturing processes, materials and production methods.
- Experience with Lean Manufacturing and continuous improvement.
- Ability to implement process standardisation and improve production workflows.
- Experience with structured problem-solving methodologies, particularly 8D.
- Strong project management, organisational and communication skills.
- Ability to develop SOPs, work instructions and training programmes.
- Experience managing BOM structures, routing systems and NCRs.
Desirable
- Experience with modular manufacturing and assembly.
- BOM generation experience.
- Experience in low-volume, high-value manufacturing environments.
- Knowledge of tooling, fixtures and manufacturing equipment.