Manufacturing Engineer (Composites)

Brookhouse Aerospace Limited

Lancashire

On-site

GBP 42,000 - 63,000

Full time

11 days ago

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Benefits offered by this job

4-day week

Overtime pay

Long service awards

28 days holiday

On-site health

Referral scheme

Life Insurance

Cash Plan

Bike2Work

Job summary

Brookhouse Aerospace Limited in Darwen, Lancashire, is seeking a talented Composites Manufacturing Engineer to lead the development and optimisation of aerospace composite manufacturing processes. The role requires strong materials knowledge, CAD tooling skills, and a systematic approach to quality and cost targets.

You will work cross-functionally with design, engineering and production teams to implement efficient layup, curing and bonding methods, while staying compliant with AS9100

Qualifications

Bachelor’s degree in Mechanical Engineering, Materials Science or related field.
3+ years’ experience in composite materials manufacturing, preferably aerospace.
Strong knowledge of carbon fibre, fiberglass and advanced polymers.
Proficiency in CAD tooling/fixture design; experience with AFP, RTM and autoclave curing.
Familiarity with AS9100, NADCAP and FAA regulations; strong problem-solving skills.

Responsibilities

Develop, implement and optimise manufacturing processes for composites.
Collaborate with design, engineering and production teams on layup, curing, machining and bonding.
Design tooling, fixtures and equipment for composite manufacturing.
Conduct process trials and validate new methods for cost and quality targets.
Troubleshoot manufacturing issues; lead continuous improvement initiatives.
Ensure compliance with AS9100 and related aerospace standards.
Document processes, work instructions and quality control plans.

Skills

Composite materials knowledge

Problem solving

Cross-functional collaboration

Project management

Communication

Education

Bachelor’s degree in Mechanical Engineering or Materials Science

Tools

CAD software

Tooling design

Lean / continuous improvement

Job description

Manufacturing Engineer (Composites)

Location: Darwen, Lancashire

Job Type: Permanent, 37 hours per week, working a 4-day week over a 5-day operational week.

Hourly Rate: Competitive based on experience

Brookhouse Aerospace is a prominent name within the Aerospace Sector, providing Advanced Composite and Metal Components for Civil & Defense Aerospace applications. We are seeking a talented and experienced Composites Manufacturing Engineer to join our dynamic engineering team.

As a Composites Manufacturing Engineer, you will play a key role in the development and optimisation of manufacturing processes for composite materials used in aerospace applications. You will be responsible for ensuring that our composite components are produced efficiently, cost-effectively, and to the highest quality standards. This position requires a strong technical background in composite materials, process engineering, and a deep understanding of aerospace manufacturing requirements.

Develop, implement, and optimise manufacturing processes for composite materials and components, ensuring alignment with engineering specifications and industry standards.
Collaborate with design, engineering, and production teams to develop and refine composite manufacturing methods, including layup, curing, machining, and bonding processes.
Design and implement tooling, fixtures, and equipment required for composite manufacturing, ensuring they meet production and quality requirements.
Conduct process trials and validate new manufacturing methods to ensure they meet performance, cost, and quality objectives.
Troubleshoot and resolve manufacturing issues related to composite materials, processes, and equipment.
Lead continuous improvement initiatives to enhance manufacturing efficiency, reduce waste, and improve product quality.
Work closely with quality assurance teams to ensure compliance with AS9100 and other relevant aerospace quality standards.
Prepare and maintain detailed documentation of manufacturing processes, including work instructions, process specifications, and quality control plans.
Stay up to date with the latest advancements in composite materials and manufacturing technologies and integrate new innovations into production processes.
Provide technical support and training to production staff on composite manufacturing processes and best practices.

Bachelor’s degree in Mechanical Engineering, Materials Science, or a related field.
3+ years of experience in composite materials manufacturing, preferably in the aerospace industry.
Strong understanding of composite materials, including carbon fibre, fiberglass, and advanced polymers.
Proficiency in CAD software for tooling and fixture design.
Experience with composite manufacturing processes such as hand layup, automated fibre placement (AFP), resin transfer moulding (RTM), and autoclave curing.
Knowledge of aerospace quality standards, including AS9100, NADCAP, and FAA regulations.
Strong problem-solving skills and the ability to troubleshoot complex manufacturing issues.
Excellent communication and teamwork skills, with the ability to collaborate effectively across departments.
Ability to manage multiple projects simultaneously and meet deadlines.