Overview
The Manufacturing Engineer will be responsible for developing, improving, and maintaining manufacturing processes to ensure efficient, cost-effective, and high-quality production. The role involves creating and maintaining process documentation, supporting continuous improvement initiatives, and providing technical expertise in manufacturing systems, CNC programming, tooling, and process optimization.
Responsibilities
- Process & Documentation Control
- Interpret and understand detailed engineering drawings and specifications.
- Compile and update Manufacturing Instructions, Route Cards, T-Sheets, and Batch Cards.
- Produce Inspection and Test Plans to ensure product quality and compliance.
- Maintain and update Bills of Materials (BOMs) and support Engineering Change Processes.
- Update ERP systems and manufacturing databases to reflect latest processes and configurations.
- Manufacturing Process Development
- Analyse manufacturing data to assess process capabilities and identify areas for improvement.
- Optimize and improve process capability to meet or exceed productivity and quality targets.
- Provide plant and process layouts for new and existing products, focusing on cellular manufacturing and lean principles.
- Support the maintenance and development of jigs, fixtures, and tooling for new and existing processes.
- Technical Support & CNC Programming
- Develop and provide CNC programs for 3, 4, and 5-axis milling and mill/turn machines.
- Create CAD models and CNC programs using EdgeCam and SolidEdge software.
- Inspect finished components and tooling using 3D probes and measurement systems.
- Modify and interrogate CNC programs to ensure efficiency, reliability, and compliance with production standards.
- Troubleshoot manufacturing and programming issues to minimize downtime and ensure smooth production flow.
- Continuous Improvement
- Lead and support continuous improvement activities (Kaizen events) across manufacturing operations.
- Implement operational best practices and contribute to lean manufacturing initiatives.
- Ensure all processes align with company standards for safety, quality, and efficiency.
Skills & Experience Required
- Proven experience in a Manufacturing or Production Engineering role.
- Strong understanding of CNC machining, tooling, and manufacturing methods.
- Experience with EdgeCam, SolidEdge, or equivalent CAD/CAM software.
- Knowledge of ERP systems and BOM management.
- Familiarity with Lean, Six Sigma, or continuous improvement methodologies.
- Excellent problem-solving and analytical skills.
- Ability to interpret engineering drawings and technical documentation.
- Strong organizational and communication skills.
Qualifications
- HND/Degree in Mechanical, Manufacturing, or Production Engineering (or equivalent experience).
- Additional qualifications in Lean Manufacturing, Six Sigma, or related disciplines desirable