Fuel Systems Senior Engineer

Caterpillar Inc.

Peterborough

On-site

GBP 49,000 - 66,000

Full time

8 days ago
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Benefits offered by this job

25 days annual leave
Bonus up to 12%
Pension up to 10%
Share scheme 50% match
Flexible benefits

Job summary

Caterpillar Inc. in Peterborough, UK, is seeking a Fuel Systems Senior Engineer to lead the design and development of high‑pressure common rail fuel systems for next‑generation engines.

Based in our Peterborough facility, you will work with a small, experienced team and global partners to deliver performance, quality, and reliability. The role emphasizes collaboration across manufacturing, quality, and purchasing, with travel up to 10% and an office-based five‑day week.

Qualifications

  • Knowledge of High-Pressure Common Rail Diesel Fuel Injection Systems.
  • Ability to develop solutions to technical challenges.
  • Experience communicating with diverse teams.

Responsibilities

  • Lead high-pressure rail fuel systems development to meet NPI requirements.
  • Collaborate with fuel system suppliers to align on functional performance requirements and to develop system solutions.
  • Plan and deliver fuel system/component development projects to time, cost and quality requirements.
  • Assess technical risk through FMEA; define and coordinate simulation and validation activities (DVP&R).
  • Investigate and resolve complex technical system issues using 8D methodology.
  • Lead cross-functional design reviews with manufacturing, quality and purchasing teams to deliver a production worthy fuel system design.
  • Assess fuel system performance via engine and/or rig bench testing.

Skills

Fuel systems
Common rail
Engine testing
FMEA
Cross-functional

Tools

DVP&R
8D problem solving

Job description

Job Description
Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

Career Area

Engineering

Job Description

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

Job Title: Fuel Systems Senior Engineer
Salary: £57,737 per annum + dependent upon experience
Location: Peterborough, UK
Benefits
  • 25 days annual leave,
  • Up to 12% Bonus
  • Contributory pension scheme - Caterpillar will double the employee's contribution Up to 10%
  • Contributory share scheme - Caterpillar will match 50% of the employee's contribution.
  • Optional flexible benefits including access to health and dental care plans, EV car lease, holiday purchase.
About IPSD

Caterpillar’s Industrial Power Systems Division (IPSD) designs, tests and manufactures 0.5 to 18L Cat® and Perkins engines that power over 5000 applications including Marine, Petroleum, Industrial Applications, Electric Generators, and Locomotives. Caterpillar’s company strategy includes sustainability as one of four focus areas and IPSD is engaged and actively preparing green energy solutions for the future.

Job Summary

An exciting opportunity exists within the Component Engineering department to lead the design and development of high-pressure common rail fuel systems on the next generation of engine platforms. As part of a small, friendly team, you will collaborate with a global team of engineers, suppliers and production facilities, shaping solutions from concept to production that achieve world-class levels of performance, quality and reliability

Additional Info
  • Opportunity for Business Travel for up 10% of working time.
  • This position is 5 days in the office role based in Peterborough, UK
What You Will Do
  • Lead the specification and development of new high-pressure common rail fuel systems to meet New Product Introduction (NPI) Requirements.
  • Collaborate with fuel system technology suppliers to align on functional performance requirements and to develop system solutions.
  • Plan and deliver fuel system/component development projects to time, cost and quality requirements.
  • Assess technical risk through FMEA; define and coordinate simulation and validation activities (DVP&R).
  • Investigate and resolve complex technical system issues using 8D methodology.
  • Lead cross-functional design reviews with manufacturing, quality and purchasing teams to deliver a production worthy fuel system design.
  • Assess fuel system performance via engine and / or rig bench testing.
What You Have

Technical Excellence: Knowledge of High-Pressure Common Rail Diesel Fuel Injection Systems and associated components; ability to develop and provide solutions to significant technical challenges.

  • Adapts documents and presentations for the intended audience.
  • Demonstrates both empathy and assertiveness when communicating a need or defending a position.
  • Communicates well downward, upward, and outward.

Project Management: Knowledge of effective project management strategies and tactics; ability to plan, organize, monitor, and control projects, ensuring efficient utilization of technical and administrative resources to achieve project objectives.

  • Utilizes preferred tools, techniques and methods for estimating project cost and time.
  • Identifies risks and vulnerabilities; creates contingency plans.
  • Conducts regular and ad-hoc project reviews with project team, sponsors, and customers.
  • Maintains open communication among project participants and interested parties

Accuracy and Attention to Detail: Understanding the necessity and value of accuracy; ability to complete tasks with high levels of precision.

  • Evaluates and makes contributions to best practices.
  • Processes large quantities of detailed information with high levels of accuracy.
  • Productively balances speed and accuracy.
  • Implements a variety of cross-checking approaches and mechanisms.
  • Demonstrates expertise in quality assurance tools, techniques, and standards
What You Will Get

An opportunity to develop a deep understanding of Industrial Engine Fuel Systems whilst influencing the product design & performance of Caterpillar’s next generation of engines whilst working as part of a highly motivated team at a world-class engine development & manufacturing facility.

About Caterpillar

Caterpillar Inc. is the world’s leading manufacturer of construction and mining equipment, off-highway diesel and natural gas engines, industrial gas turbines and diesel-electric locomotives. For nearly 100 years, we’ve been helping customers build a better, more sustainable world and are committed and contributing to a reduced-carbon future. Our innovative products and services, backed by our global dealer network, provide exceptional value that helps customers succeed.

NB. The panel cannot make assumptions when shortlisting therefore please demonstrate your qualifications and experience on your CV relevant to the criteria outlined.

Pending the number of applications, the criteria for the position may be enhanced to facilitate shortlisting.

This position requires working onsite five days a week.

Posting Dates

September 21, 2026 - October 5, 2026

Caterpillar is an Equal Opportunity Employer. Qualified applicants of any age are encouraged to apply

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