Flow Controller

HelloFresh; East Midlands; On-site; GBP 26,000 - 34,000; Full time

Benefits offered by this job

70% off HelloFresh/Green Chef boxes

Company pension scheme

Gym membership

Bupa private medical insurance

Job summary

HelloFresh Derby is seeking a Flow Controller to oversee automated production equipment, from setup to data-driven improvements. You will use WCS and PCS to ensure machine statuses are correct and help resolve bottlenecks, stock issues, and quality problems by coordinating with Operations, Engineering and Automation teams.

The role requires practical manufacturing experience, strong IT and problem-solving skills, and the ability to communicate clearly and lead by example, embodying HelloFresh

Qualifications

• Experience in manufacturing or distribution centre environment.
• Ability to operate and interpret computer software and systems.
• Demonstrated problem-solving skills and adaptability in fast-paced production.
• Excellent organisational and time management abilities.
• Strong communication and cross-team collaboration.
• Commitment to HelloFresh values and leading by example.

Responsibilities

• Operate and monitor automated equipment using WCS and PCS.
• Identify conveyor jams early and coordinate with engineering to balance flow.
• Regularly check line throughput and address bottlenecks and quality issues.
• Coordinate service and support functions for smooth facility operation.
• Provide machine performance reports and insights.

Skills

Manufacturing experience

Software & systems proficiency

Problem solving

Organisational/time management

Communication & collaboration

HelloFresh DNA leadership

Tools

WCS

PCS

Job description

About The Team

This role oversees the smooth operation of the automated equipment during production; from setting up the equipment to analysing data to provide improvement areas. This is done through effective communication and using bespoke software tools. The Flow Controller mainly interacts with Operations Managers, Shift Manager, Engineering and Automation Tech teams. They monitor production lines, report issues, and help solve problems. They also assist with testing new systems and work on improving box production efficiency by addressing bottlenecks, stock issues, and quality problems, coordinating teams as needed.

About The Team

This role oversees the smooth operation of the automated equipment during production; from setting up the equipment to analysing data to provide improvement areas. This is done through effective communication and using bespoke software tools. The Flow Controller mainly interacts with Operations Managers, Shift Manager, Engineering and Automation Tech teams. They monitor production lines, report issues, and help solve problems. They also assist with testing new systems and work on improving box production efficiency by addressing bottlenecks, stock issues, and quality problems, coordinating teams as needed.

What You Will Be Doing

• Use Warehouse Control Systems (WCS) and Production Control Systems (PCS) to ensure that machine statuses are active and correctly set up.
• Identify and, when possible, anticipate conveyor jams. Notify engineering if needed and ensure balanced box flow.
• Conduct regular checks on line throughput, analysing choke points, and taking remedial action to address any issues.
• Effectively coordinate service and support functions to ensure the smooth operation of the facility.
• Provide reports and analysis on machine performance

Who You Are

• Proven experience in a manufacturing or distribution centre environment.
• Proficiency in using computer software and systems.
• Problem-solving skills and the agility to make decisions in a fast-paced production environment.
• Excellent organisational and time management skills, with the ability to prioritise tasks and meet deadlines.
• Strong communications skills and ability to positively collaborate across teams and departments.
• Lead by example and ensure that HelloFresh DNA is at the forefront of everything we do.

What You Will Get In Return

• 70% off HelloFresh or Green Chef boxes
• Company pension scheme
• Gym membership
• Bupa private medical insurance (including dental & family cover options)
• Mental health first aiders and an employee assistance programme
• Nursery support scheme
• Cycle to work scheme
• Group Life Assurance

Location

The Windmill, Plot 8, Unit 2 Smart Parc, Spondon, Derby, DE217HW

Shifts

Wednesday - Saturday rotating 3 months days to 3 months nights on 7-7 shift

To be considered for this role

you’ll need to have the independent right to work in the UK, as we're unfortunately unable to provide sponsorship at this time.

You are required to cooperate with HelloFresh in all health and safety matters. You are responsible for ensuring you take reasonable care of your own health, and safety as well as others who may be affected by the work activities you undertake. You must report incidents immediately and actively raise health and safety-related concerns to your Line Manager. As part of our commitment to maintaining a safe and secure environment, we will process Disclosure and Barring Service (DBS) checks to the successful individual. Failure to disclose relevant information at application or throughout the process could affect your employment with the company.