ESME Application Engineer

Gm Performance Power Units; Cardiff; On-site; GBP 45,000 - 65,000; Full time

Job summary

GM Performance Power Units in Cardiff, UK, seeks an ESME Application Engineer to join our engineering team. You will design and optimize the manufacturing process of the Energy Store (ES) and Energy Store Main Enclosure (ESME), analyze processes for safety, and contribute to design for Built-In Quality.

You will collaborate with Quality, ERS Assembly Manager and HV Safety Supervisor to ensure safety, quality, and operational standards are met, create work instructions, and document process

Qualifications

• Bachelor's degree in Engineering, Engineering Technology, or related field.
• 2+ years of battery pack assembly engineering experience.
• Experience programming industrial robots.
• Proficient in 3D CAD software (CATIA, NX, SolidWorks, or similar).
• Excellent verbal and written communication in multidisciplinary teams.
• Self-driven with demonstrated project leadership ability.

Responsibilities

• Designing and optimizing the manufacturing process of the Energy Store (ES) and Energy Store Main Enclosure (ESME).
• Analyzing production processes to ensure personnel safety.
• Collaborating with the Quality Department to develop in-process and end-of-line quality procedures and equipment planning.
• Contributing to the design process of the Energy Store (ES) and Energy Store Main Enclosure (ESME) for Built-In Quality.
• Conducting root cause analysis for build process issues and documenting learnings.
• Creating and maintaining manufacturing operation work instructions.
• Documenting and communicating assembly process developments and innovations.
• Working with the ERS Assembly Manager and High Voltage Safety Supervisor to ensure safety, quality, and operational standards.

Skills

Battery pack assembly

Robotics programming

Multidisciplinary teamwork

Communication

Education

Bachelor's degree in Engineering

Tools

CATIA

NX

SolidWorks

Job description

ESME Application Engineer

2026-10-04T00:00:00

Location: Cardiff, South Glamorgan, GB, CF10 1

Application Deadline: 2026-11-02T14:00:11.247

Job Description

GM Performance Power Units - Concord, NC focuses on building high-performance battery systems with top quality. We are seeking a highly skilled and motivated ESME Application Engineer to join our innovative engineering team.

This vital role involves:

• Designing and optimizing the manufacturing process of the Energy Store (ES) and Energy Store Main Enclosure (ESME)
• Analyzing production processes to ensure personnel safety
• Collaborating with the Quality Department to develop in-process and end-of-line quality procedures, including equipment planning, evaluation, and selection
• Contributing to the design process of the Energy Store (ES) and Energy Store Main Enclosure (ESME) to achieve Built-In Quality
• Conducting root cause analysis for issues during the build process and communicating findings while documenting learnings
• Creating and maintaining manufacturing operation work instructions
• Documenting and communicating assembly process developments and innovations
• Working with the ERS Assembly Manager and High Voltage Safety Supervisor to ensure safety, quality, and operational standards are met

Required Qualifications

• Bachelor's degree in Engineering, Engineering Technology, or related field
• 2+ years of relevant experience in battery pack assembly engineering
• Experience programming industrial robots
• Proficient in 3D CAD software (CATIA, NX, SolidWorks, or similar)
• Excellent verbal and written communication skills with the ability to work effectively in multidisciplinary teams
• Self-driven with demonstrated project leadership ability
• Experience in automotive, aerospace, motorsport, or high-performance industries is a plus but not mandatory

Desirable Skills

• Proven experience in high-voltage system assembly, ideally in Formula 1, Formula E, or advanced automotive sectors
• Professional experience with welding processes
• Knowledge of Design for Manufacture/Assembly (DFM/DFA) principles and tooling/jig design for motorsport or low volume high-performance prototyping
• Knowledgeable about using PLCs for safety or automation tasks
• Familiarity with F1 technical regulations, especially those governing ESME components and power unit integration

Personal Attributes

• Strong, hands-on engineering mindset with a bias toward building, testing, and iterating
• Proactive, motivated, and capable of ownership and constructive contribution
• Excellent problem-solving skills with strong analytical and critical thinking
• Effective communicator and collaborator, comfortable with cross-functional environments
• Detail-oriented with a commitment to high-quality work and continuous learning

Join Us

Drive the future of motorsport with GM PPU! At GM Performance Power Units, we're more than just an engineering team — we're shaping the future of Formula 1 technology. We foster a culture of collaboration, creativity, and innovation that empowers breakthrough performance. Every contribution gives us a competitive edge on the track.

GM Performance Power Units and all affiliated companies are Equal Opportunity employers. Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding EEOC, please visit our official channels.