Controls Engineer (M/F.D)

TE Connectivity; Swindon; On-site; GBP 55,000 - 75,000; Full time

Job summary

TE Connectivity is seeking a Controls Engineer to design, implement, and improve manufacturing control systems across multiple sites. You will support safety, quality and productivity by optimizing PLC, HMI, SCADA, and automation networks, while collaborating with Production, Maintenance, Safety, Quality and external vendors.

You will manage CAMS, drive system upgrades, troubleshoot issues, and develop data analysis tools to monitor performance and enable data‑driven decisions.

Qualifications

• Bachelor's degree in Electrical/Controls/Automation/Mechatronics or related field.
• Proven experience in controls engineering within manufacturing environments.
• Strong knowledge of machine processes, measurement systems and automation principles.
• Hands-on experience programming, commissioning and troubleshooting PLC systems (AB, Siemens, Schneider).
• Working knowledge of HMI, SCADA, MES, MRP, and industrial networking.
• Excellent communication and cross‑functional collaboration skills.

Responsibilities

• Own and manage CAMS across multiple sites and equipment.
• Develop, modify and troubleshoot PLC, HMI, and automation systems.
• Lead system upgrades and expansion projects to improve efficiency and quality.
• Troubleshoot electrical, controls, instrumentation issues for 24/5 operations.
• Develop data analysis and reporting tools to monitor performance.
• Drive integration between CAMS, MES, MRP and other systems.
• Prepare CAPEX projects including business case, cost estimation, budgeting.
• Support installation, commissioning, validation and handover of equipment.
• Provide technical support to Production and Maintenance teams.
• Lead RCA investigations and implement corrective actions.
• Identify and deliver continuous improvement initiatives.

Skills

PLC programming

HMI/SCADA knowledge

Data analysis

Capex project management

Cross-functional collaboration

Problem solving

Project management

Industrial networking

Maintenance & troubleshooting

Education

Bachelor's degree in Electrical/Controls/Automation/Mechatronics

Tools

Allen-Bradley

Siemens

Schneider Electric

HMI/SCADA tools

Job description

At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.

Job Overview

The Controls Engineer is responsible for the design, implementation, maintenance, and continuous improvement of manufacturing control systems and automated production equipment. This role supports plant operations by developing and optimising PLC, HMI, SCADA, robotics, and industrial network systems to improve safety, quality, productivity, and equipment reliability.

The Controls Engineer works closely with Production, Maintenance, Safety, Quality, Engineering, and external vendors to troubleshoot issues, implement process improvements, and support capital projects within a manufacturing environment.

Your New Role

Own and manage the Computer Aided Manufacturing System (CAMS) across multiple manufacturing sites and production equipment.

• Administer and maintain manufacturing recipe management systems, ensuring backups, version control, audit trails, and document retention requirements are met, with job reporting aligned to Quality Management System (QMS) standards.
• Develop, modify, maintain, and troubleshoot PLC, HMI, and automation control systems to support safe, reliable, and efficient manufacturing operations.
• Lead system upgrades, enhancements, and expansion projects to improve process robustness, error‑proof manufacturing activities, reduce waste, increase efficiency, and support future business requirements.
• Troubleshoot electrical, controls, instrumentation, and automation issues, ensuring timely resolution of breakdowns and providing support for a 24/5 manufacturing operation.
• Develop data analysis and reporting tools to monitor equipment performance, process capability, quality metrics, and investigate operational abnormalities.
• Drive integration and connectivity between CAMS, MES, MRP, and other manufacturing information systems to improve data visibility and process control.
• Prepare and manage capital expenditure (CAPEX) projects, including business case development, cost estimation, justification, approval processes, budget control, and project delivery.
• Support the installation, commissioning, validation, and handover of new manufacturing equipment and automation systems.
• Provide technical support to Production and Maintenance teams to improve equipment reliability, performance, and availability.
• Lead root cause investigations and implement effective corrective and preventive actions (CAPA) to prevent recurrence of failures.
• Identify and deliver continuous improvement initiatives focused on safety, quality, productivity, efficiency, and cost reduction.
• Develop and maintain controls documentation, software backups, technical standards, and engineering records.
• Collaborate with cross‑functional teams, equipment suppliers, contractors, and stakeholders to deliver equipment upgrades and manufacturing improvement projects.
• Analyse production, quality, and equipment data to drive operational excellence and support data‑driven decision‑making.
• Ensure all work is conducted in accordance with company safety policies and procedures, proactively identifying, reporting, and mitigating hazards to maintain a safe working environment.

Your Ideal Background

• Bachelor's degree in Electrical Engineering, Controls Engineering, Automation Engineering, Mechatronics, or a related discipline, or equivalent industry experience.
• Proven experience in controls engineering within a manufacturing, industrial, or automated production environment.
• Strong knowledge of machine processes, measurement systems, and industrial automation principles.
• Hands‑on experience programming, commissioning, and troubleshooting PLC systems, including platforms such as Allen‑Bradley, Siemens, and Schneider Electric.
• Working knowledge of HMI, SCADA, MES, MRP, industrial networking, and integrated control systems.
• Sound understanding of electrical systems, instrumentation, sensors, variable speed drives, motors, and process control equipment.
• Advanced IT proficiency, including Microsoft Office applications and manufacturing systems such as MRP, MES, and SCADA platforms.
• Demonstrated ability to diagnose complex technical issues and implement effective, sustainable solutions in a timely manner.
• Strong analytical and problem‑solving skills, with a logical and methodical approach to troubleshooting.
• Experience managing projects and engineering activities to defined timelines, budgets, and performance objectives.
• Ability to manage multiple priorities and deliver results effectively in a fast‑paced operational environment.
• Highly detail‑oriented, with the ability to think strategically and identify opportunities for continuous improvement.
• Excellent communication and interpersonal skills, with the ability to collaborate effectively across Engineering, Operations, Maintenance, and Production teams.
• Proficient in engineering documentation, technical reporting, and maintaining accurate records in accordance with company standards and regulatory requirements.