Automation Engineer

Omega; Bolton; On-site; GBP 55,000 - 75,000; Full time

Benefits offered by this job

Discretionary bonus 7.5%

Employer contribution up to 5.5%

EV Scheme: salary sacrifice + free EV/

Medical Insurance

Death in Service: 4 x annual salary

Job summary

Omega, a world-class automotive supplier, seeks an Automation Engineer for its Bolton facility to drive production excellence. You will design and implement automated systems, improving efficiency, quality and throughput in a high-volume environment.

The role requires advanced PLC programming, fault-finding, and production engineering experience with Allen-Bradley, Siemens and robotics knowledge. You will collaborate with Maintenance and Production teams to deliver tangible improvements and

Qualifications

• Advanced PLC programming and fault-finding expertise.
• Experience implementing and maintaining PLC systems in a manufacturing setting.
• Strong knowledge of robotics, pneumatics and mechanical systems.
• Proficient in RCCA and structured problem-solving methodologies (DMAIC, PDCA, 5 Why, Fishbone).

Responsibilities

• Design and implement automated processes to optimise production efficiency and throughput.
• Analyse existing production processes to identify and apply effective automation technologies.
• Diagnose and resolve faults in automated production processes quickly and effectively.
• Manage project budgets, spare parts, and associated expenses.
• Collaborate with Production Engineering and Maintenance to implement automation and ensure smooth handover to production operations.
• Drive continuous development and improvement of production systems and machine performance.
• Lead and support process improvements through structured improvement plans.
• Propose and implement efficiency enhancements for machines and production processes.
• Monitor performance and guide Production Engineers on the line.
• Plan optimal process flows and operator work methods to maximise output while preserving quality.
• Set targets and track benefits for project activities.

Skills

PLC Programming

Fault-Finding

Robotics

Pneumatics

Mechanical Systems

RCCA

DMAIC/PDCA/5 Why

Education

EAL / City & Guilds level or equivalent

Tools

Allen-Bradley

Siemens

Keyence

Job description

Join a world-class automotive supplier at the forefront of advanced manufacturing, delivering innovative components and systems to major OEMs worldwide. We are seeking a talented and experienced Automation Engineer to drive the next phase of our production excellence in our Bolton facility.

In this pivotal role, you will leverage your strong background in PLC programming, process automation, and production engineering to design, implement, and continuously enhance automated systems that boost efficiency, quality, and output in a high-volume manufacturing environment.

Responsibilities

• Design and implement automated processes to optimise production efficiency and throughput
• Analyse existing production processes to identify and apply the most effective automation technologies
• Diagnose and resolve faults in automated production processes and equipment swiftly and effectively
• Manage project budgets, spare parts, and associated expenses
• Partner with Production Engineering and Maintenance teams to implement automated processes and ensure smooth, stable handover to production operations
• Drive continuous development and improvement of production systems, processes, and machine performance
• Lead and support process improvements through structured improvement plans
• Propose and implement efficiency enhancements for machines and production processes
• Monitor performance and task Production Engineers with targeted improvements on the production line
• Plan optimal process flows and operator work methods to maximise output without compromising quality
• Set clear targets for project activities and rigorously track benefits and outcomes

Experience & Qualifications

• Advanced PLC Programming and Fault-Finding expertise (Allen Bradley, Siemens, Keyence, etc.) – ideally qualified to EAL / City & Guilds level or equivalent
• Proven track record in implementing and maintaining PLC systems and automated production processes in a manufacturing setting
• Solid knowledge of robotics, pneumatics, and mechanical systems commonly used in production environments
• Strong logical approach to problem solving and root cause corrective action (RCCA)
• Familiarity with formal problem-solving methodologies (e.g., SGA, DMAIC, 7-step, PDCA, 5 Why, Fishbone Diagram)

Benefits

• Discretionary annual Bonus 7.5%
• up to 5.5% employer contribution
• EV Scheme: through salary sacrifice and free charging at site
• Medical Insurance
• Death in Service: 4 x annual salary