Test Engineer, Electrical and Electronics Systems

AlumaPower; Sarnia; On-site; CAD 70,000 - 90,000; Full time

Job summary

A cleantech company is seeking a Test Engineer specializing in Electrical and Electronics Systems in Sarnia, ON. The successful candidate will ensure that products meet rigorous performance, reliability, and safety standards. You will lead verification tests and design of experiments, applying advanced statistical methods. This position demands a Bachelor's degree in Electrical Engineering or a related field, alongside skills in data-driven decision making and problem-solving. Join our mission to reduce reliance on fossil fuels.

Qualifications

• Strong foundation in digital electronics and power electronics.
• Proven experience with statistical modeling for life cycle analysis and DFMEA.
• Knowledge of safety and regulatory certifications for electronics products is an asset.

Responsibilities

• Develop and maintain DVP&R processes to validate product designs.
• Plan and execute verification tests for digital circuits and embedded systems.
• Lead the development of comprehensive test plans for product validation.

Skills

Analytical and Critical Thinking

Data Driven Decision Making

Problem Solving

Teamwork and Collaboration

Education

Bachelor’s degree in Electrical Engineering or related field

Tools

Statistical modeling tools

AI and machine learning algorithms

Job description

Do you want to be part of a hyper-growth company reducing society’s reliance on fossil fuels by developing products that use a revolutionary new kind of clean fuel?

If yes, you may be the perfect candidate to join us at AlumaPower, a cleantech company with facilities in Sarnia and Kitchener, Ontario, Canada.

Our breakthrough multi-patented technology re‑invents the aluminum‑air battery as a ‘galvanic generator.

We are now developing an innovative long‑life energy source that runs on post‑consumer scrap, or “abandoned” aluminum, as a fuel source - displacing hydrocarbons and complementing other battery solutions such as lithium‑ion.

This job is based in Sarnia, ON. You will report to our Product Development Manager and will play a crucial role in supporting our team in designing, testing, and troubleshooting systems.

Confidentiality is a crucial part of this role, and it is essential to note that you will be interacting with a diverse group of people. You must uphold the company’s values at all times.

Above all, you will seek to thrive and succeed in an entrepreneurial environment and have a hunger to grow personally within the company.

Job Summary

As a Test Engineer specializing in Electrical and Electronics Systems, you will play a pivotal role in ensuring that products, particularly those involving digital electronics and power electronics, meet rigorous performance, reliability, and safety standards. You will lead the development and execution of Design Verification Plans and Reports (DVP&R), apply advanced statistical and analytical methods, and leverage AI‑driven tools to optimize experimental design and data analysis. Your work will span the full product lifecycle, with a strong emphasis on functional safety, regulatory compliance, and continuous improvement in embedded systems environments.

Core Competencies

• Analytical and Critical Thinking
• Data Driven Decision Making
• Quality and Reliability
• Sustainability
• Teamwork and Collaboration
• Problem Solving
• Accountability and Dependability
• Ethics and Integrity

Job Duties

• Develop, implement, and maintain DVP&R processes to validate digital and power electronic product designs against all specified requirements.
• Plan and execute verification tests for digital circuits, power electronics, and embedded systems, focusing on performance, durability, and reliability. Document and analyze test results, providing actionable recommendations for design improvements.
• Conduct DFMEA sessions targeting digital and power electronics to identify potential failure modes, assess their impact, and collaborate with cross‑functional teams to implement corrective actions and risk mitigation strategies.
• Design, execute, and interpret experiments using statistical methods to optimize product designs and processes. Employ AI and machine learning algorithms to uncover insights from complex datasets and develop predictive models for product performance.
• Integrate functional safety design principles throughout the product lifecycle, ensuring adherence to industry standards and best practices for electronics and embedded systems.
• Lead the development of comprehensive test plans for product validation, experimental development, and safety verification. Formalize and execute procedures for DFMEA, Fault Tree Analysis, Hazard Analysis, and functional safety requirements.
• Design and perform accelerated life cycle tests for digital and power electronic products. Analyze results using statistical tools and track key performance indicators (KPIs) to drive continuous improvement.
• Design and source specialized testing fixtures for digital and power electronics. Monitor equipment performance and initiate corrective actions as needed.

Requirements

• Bachelor’s degree or higher in Electrical Engineering, Embedded Systems, or a closely related field.
• Strong foundation in digital electronics, power electronics, embedded systems, and relevant engineering principles.
• Proven experience with statistical modeling for life cycle analysis and DFMEA.
• Demonstrated ability to develop and execute design of experiments.
• Experience with functional safety design and considerations for electronics and embedded systems.
• Effective decision‑making skills and a proactive approach to recommending improvements.
• Exceptional organizational skills, with the ability to prioritize and manage multiple projects.
• Skilled in data‑driven decision making, leveraging data visualization to communicate insights and support recommendations.
• Knowledge of safety and regulatory certifications for electronics products (e.g., UL, CSA, IEC 62368‑1, UL 94, UL 796, UL 1642 / UL 2580, UL 508 / UL 508A) is an asset.

Work Conditions

• Work across diverse environments, including offices (planning and documentation), laboratories (testing and analysis), and manufacturing areas (hands‑on product evaluation)
• Travel may be required between main and satellite offices, as well as to third‑party testing laboratories