Structural Design and Analysis Engineer

Astrobase Space Technologies; Burlington; On-site; CAD 128,000 - 186,000; Full time

Job summary

Astrobase Space Technologies in Canada is seeking a structural analysis engineer to design rocket primary and secondary structures, perform FEA (ANSYS/Abaqus), and optimize weight with advanced materials.

You will collaborate with propulsion, aerodynamics and manufacturing teams, validate designs with hand calculations and tests, and contribute to safe, high-performance launch vehicles in a fast-paced startup.

Qualifications

• Proficiency in CAD software for aerospace structures.
• Expertise in FEA tools such as ANSYS and Abaqus.
• Strong knowledge of metallic and composite materials.
• Experience in structural analysis including fatigue, fracture, buckling, and PSD.
• Ability to perform 1D structural calculations.

Responsibilities

• Design and develop primary and secondary rocket structures.
• Perform FEA to assess stress, strain, buckling, and fatigue life.
• Evaluate loads including aerodynamic and inertial effects.
• Conduct hand calculations to validate FEA results.
• Support design reviews and safety assessments.
• Collaborate with propulsion, aerodynamics and manufacturing teams.

Skills

CAD software

FEA tools

materials knowledge

structural analysis

1D calculations

teamwork

problem solving

communication

Tools

ANSYS

Abaqus

SpaceClaim

Autodesk Fusion 360

AutoCAD

Job description

About Astrobase Space Technologies

Astrobase is a pioneering spacetech startup founded by prominent Senior ISRO scientists and IIT Bombay alumni with over 20 years of experience in designing, manufacturing, testing and flying advanced Cryogenic Launch Vehicles. Driven by a vision to make India a Space tech powerhouse, we are developing innovative launch vehicles that will transform space exploration. At Astrobase, you’ll be part of a team creating history in the Indian space industry. Our goal is to become the first private space company from India to land on the moon economically.

Key Responsibilities

• Structural Design & Development
• Proficiency in 1D structural calculations.
• Design and develop primary and secondary structures for rockets.
• Work with metallic and composite materials to optimize structural efficiency and weight reduction.
• Perform detailed CAD modeling of aerospace structures, ensuring integration with propulsion, avionics, and thermal systems.
• Structural Analysis & Load Evaluation
• Conduct Finite Element Analysis (FEA) using tools like ANSYS, Abaqus to assess stress, strain, buckling, and fatigue life.
• Evaluate various loading conditions, including aerodynamic loads, inertial loads, dynamic loads, and thermal stresses.
• Perform hand calculations and classical structural analysis to validate FEA results.
• Conduct dynamic, thermo-structural, and Power Spectral Density (PSD) analysis for aerospace structures.
• Failure Analysis & Safety Assessment
• Identify potential failure modes (yielding, buckling, fatigue, fracture) and develop mitigation strategies.
• Apply industry-standard failure criteria (e.g., Von Mises) for material selection and structural safety.
• Support design reviews, trade studies, and safety assessments to ensure compliance with aerospace standards.
• Structural Optimization & Weight Reduction
• Apply topology optimization, lightweight material selection, and advanced manufacturing techniques to minimize weight without compromising strength.
• Explore alternative design configurations to enhance structural efficiency and manufacturability.
• Manufacturing Support & Testing
• Collaborate with manufacturing and production teams to ensure the feasibility of designs.
• Support structural testing, including static load tests, vibration tests, and material characterization.
• Assist in the assembly and integration of structures with other vehicle subsystems.

Desired Skills And Qualifications

• Proficiency in CAD software (SpaceClaim, Autodesk Fusion, AutoCAD).
• Expertise in FEA tools (ANSYS, Abaqus).
• Strong knowledge of metallic and composite materials.
• Experience in structural analysis (fatigue, fracture, buckling, impact, thermos structural, PSD, Modal, vibration).
• Hands-on experience with structural testing and data validation.Proficiency in 1D structural calculations.
• Ability to work in a fast-paced startup environment and manage multiple priorities.
• Strong problem-solving and analytical skills.
• Excellent communication and teamwork skills to collaborate with propulsion, aerodynamics, and manufacturing teams.
• Ability to document and present analysis results clearly.

Preferred Qualifications

• Experience in rocket interstage, tank, fairing, or payload adapter structures.
• Knowledge of spacecraft loads, dynamics, and vibrational analysis.
• Hands-on experience with additive manufacturing (3D printing) for aerospace structures.
• Proficiency in CAD software (SpaceClaim, Autodesk Fusion, AutoCAD).
• Expertise in FEA tools (ANSYS, Abaqus).
• Strong knowledge of metallic and composite materials.
• Experience in structural analysis (fatigue, fracture, buckling, impact, thermos structural, PSD, Modal, vibration).
• Hands-on experience with structural testing and data validation.
• Proficiency in 1D structural calculations.

WHY WORK WITH US?

At Astrobase, We Believe In The Power Of Human Ingenuity And Collaboration To Push The Boundaries Of Space Exploration. As a Team Member, You’ll Be

• Creating History: Join us in developing cutting-edge launch vehicles, playing a pivotal role in transforming space access and shaping the future of space exploration.
• Collaborating with Experts: Work alongside ISRO scientists and industry veterans with decades of experience in designing India’s iconic space missions like Chandrayaan 3
• Growth Opportunities: As Astrobase scales, you’ll have the chance to take on leadership roles and be part of an expanding organization driving change in the Indian space sector.
• Pioneering Space Technology: Your contributions will not only impact Astrobase but also in