Senior Process Engineer: Lean Manufacturing Leader

Berger Holding; Brampton; Hybrid; CAD 90,000 - 140,000; Full time

Job summary

Berger Holding seeks an experienced process engineer to design, optimize, and validate manufacturing processes. You will lead APQP initiatives, champion Lean practices, and drive 8D problem solving across machining and advanced manufacturing environments.

The role requires 10+ years of hands-on experience, strong documentation skills, and proven ability to mentor cross-functional teams. Expect high-impact work with world-class customers and potential for career growth.

Qualifications

• Engineering degree required.
• 10+ years of experience in machining and advanced manufacturing environments.
• Strong expertise in Lean, continuous improvement, process flow, and cycle time optimization.
• Experience with Control Plans, FMEA, PFMEA, SPC, APQP and process validation.
• Experience preparing procedures, work instructions, and technical reports.
• Capable trainer, mentor, and change-leader across shop-floor and engineering teams.
• Excellent communication, computer skills, and structured problem-solving ability.

Responsibilities

• Design, develop, and optimize manufacturing process flows and equipment concepts.
• Support RFQs by determining process requirements, cycle times, tooling, and capital needs.
• Lead APQP for new and revised products.
• Champion Lean practices to eliminate waste and improve efficiency.
• Drive corrective/preventive actions and structured problem solving (8D).
• Investigate, document, and verify improvements with measurable results.
• Lead lean audits, training, and capability-building initiatives.
• Stop production when necessary to protect quality.

Skills

Lean Manufacturing

APQP & PFMEA

SPC

FMEA

Process Validation

Training & Mentoring

Communication

Problem-Solving

Education

Engineering degree

Job description

Berger Holding seeks an experienced process engineer to design, optimize, and validate manufacturing processes. You will lead APQP initiatives, champion Lean practices, and drive 8D problem solving across machining and advanced manufacturing environments.

The role requires 10+ years of hands-on experience, strong documentation skills, and proven ability to mentor cross-functional teams. Expect high-impact work with world-class customers and potential for career growth.