Process Engineer

Altair; St. Marys; On-site; CAD 96,000 - 124,000; Full time

Job summary

A technology solutions company in St. Marys is seeking a Process Engineer responsible for optimizing manufacturing processes and supporting new product introductions. Candidates should have a Bachelor's degree in Mechanical Engineering and over 5 years of relevant experience, ideally in automotive or aerospace sectors. Strong analytical and problem-solving skills are essential. Competitive salary and comprehensive benefits are offered including a 401(k) plan with matching contributions.

Benefits

Competitive Salary

Comprehensive Benefit Package

401(k) with matching contributions

Paid Time Off

Employee Discounts

Free training on all Altair products

Qualifications

• 5+ years of process engineering manufacturing experience in automotive or aerospace metal components.
• U.S. Citizenship or Permanent Residency required.
• Self‑motivated with ability to work independently and collaboratively.

Responsibilities

• Design, develop, implement, and optimize manufacturing processes.
• Lead root cause analysis for process non-conformances.
• Support New Product Introduction (NPI) projects.

Skills

Strong analytical and problem‑solving skills

Proficient in Microsoft Office

CAD software (SolidWorks, AutoCAD)

Familiarity with Lean Manufacturing

Effective oral and written communication

Excellent project management and organizational skills

Education

Bachelor’s degree in Mechanical Engineering

Tools

Minitab

Manufacturing simulation tools

Job description

Transforming the Future with Convergence of Simulation and Data

Process Engineering

Job Summary

Our client in St. Marys, PA is looking for a Process Engineer. This is a Direct Hire position. Must be a U.S. Citizen or Permanent Resident (green‑card). No C2C or third‑party engagements.

Position Summary

The Process Engineer is responsible for designing, developing, implementing, and optimizing manufacturing processes to improve efficiency, reduce cost, ensure product quality, and promote safety. This role collaborates closely with cross‑functional teams—including design engineering, quality, maintenance, and operations—to support new product introductions, stabilize processes, and lead continuous improvement initiatives. The Process Engineer also serves as a technical resource, supporting existing products and resolving process‑related issues.

Essential Job Duties

• Review and improve part and process efficiency, including reduction of scrap, cost, and cycle time.
• Lead and support root cause analysis and corrective actions for process‑related non‑conformances.
• Develop and document control plans, flow diagrams, FMEA, and standard work instructions.
• Facilitate New Product Introduction (NPI) projects from planning through production.
• Design and implement tooling, fixtures, and automation systems to support manufacturing.
• Conduct size‑change studies and implement process capability standards.
• Participate in gate review meetings and maintain readiness checklists.
• Support cost‑reduction initiatives and engineering changes.
• Develop relationships with suppliers for external work support.
• Support sales and customer‑facing functions with technical expertise.
• Maintain engineering documentation through formal change‑management systems.
• Ensure compliance with safety, environmental, and regulatory requirements including ITAR.
• Review new‑product prints for manufacturability and accuracy.
• Coordinate with scheduling, tooling, and quality departments for launch activities.
• Assist in risk assessments for new products and customer specification updates.
• Provide technical support to manufacturing departments for existing products.
• Lead or participate in continuous improvement and Six Sigma initiatives.
• Stay informed on industry trends, technologies, and best practices.
• 10% occasional travel to other manufacturing or supplier sites may be required.
• All other tasks and duties as assigned by manager.

Skills and Competencies

• Strong analytical and problem‑solving skills; capable of using statistical tools (e.g., Minitab) and Design of Experiments (DOE).
• Proficient in Microsoft Office, CAD software (SolidWorks, AutoCAD), and manufacturing simulation tools.
• Familiarity with Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
• Ability to read and interpret technical documents including blueprints and GD&T.
• Effective oral and written communication; strong technical writing and presentation skills.
• Self‑motivated with the ability to work independently and collaboratively in cross‑functional teams.
• Excellent project management and organizational skills.

Required Qualifications

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.
• 5+ years of process engineering manufacturing experience in automotive or aerospace metal components.
• Must be a U.S. Citizen or Permanent Resident (green‑card).
• No C2C or third‑party engagements.

Preferred Qualifications

• Experience in Metal Injection Molding (MIM) or powdered metal manufacturing.
• Working knowledge of APQP and PPAP.
• Experience in powder metal or other automotive‑manufactured products.

How You Will Be Successful

• Envision the Future
• Communicate Honestly and Broadly
• Seek Technology and Business “First”
• Embrace Diversity and Take Risks

What We Offer

• Competitive Salary
• Comprehensive Benefit Package
• 401(k) with matching contributions
• Paid Time Off
• Employee Discounts
• Free training on all Altair products

Why Work With Us

Altair is a global technology company providing software and cloud solutions in the areas of data analytics, product development, and high‑performance computing (HPC). Altair enables organizations in nearly every industry to compete more effectively in a connected world, while creating a more sustainable future. With more than 3,000 engineers, scientists, and creative thinkers in 25 countries, we help solve our customer’s toughest challenges and deliver unparalleled service, helping the innovators innovate, drive better decisions, and turn today’s problems into tomorrow’s opportunities. Our vision is to transform customer decision making with data analytics, simulation, and high‑performance computing. For more than 30 years, we have been helping our customers integrate electronics and controls with mechanical design to expand product value, develop AI, simulation and data‑driven digital twins to drive better decisions, and deliver advanced HPC and cloud solutions to support unlimited idea exploration. To learn more, please visit altair.com.

Altair is an equal‑opportunity employer. Our backgrounds are diverse, and every member of our global team is critical to our success. Altair’s history demonstrates a belief that empowering each individual authentic voice reinforces a culture that thrives on the uniqueness of our team.