Director of Packaging Operations

GForce Life Sciences

Windsor

On-site

CAD 140,000 - 190,000

Full time

2 days ago
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Job summary

GForce Life Sciences seeks an experienced manufacturing leader to oversee a complex pharmaceutical packaging operation, including syringe assembly, labeling, visual inspection, and automation. You will lead a 40–50 person, multi-shift team, drive OEE, run-rate, downtime and changeovers, and partner with Engineering to diagnose gaps and improve equipment performance.

Direct reports include managers and supervisors; you will guide investigations, CAPAs, and GMP compliance, while advancing

Qualifications

  • Bachelor's degree in Engineering, Life Sciences, Manufacturing or a related technical discipline.
  • 10+ years in regulated manufacturing environments, preferably pharma or medical devices.
  • Proven track record leading automated, multi-shift packaging operations.
  • Experience managing managers and large teams in a multi-site or complex operation.
  • Strong background in automated equipment, troubleshooting and GMP/compliance.

Responsibilities

  • Lead packaging, labeling, visual inspection, and related operations across multiple shifts.
  • Direct managers and supervisors overseeing a 40–50 person packaging organization.
  • Improve performance of automated packaging assets and changeovers.
  • Drive OEE, run-rate, downtime, and schedule-attainment improvements.
  • Partner with Engineering to diagnose gaps and restore equipment performance.
  • Lead investigations, CAPAs, root cause analyses, and GMP compliance activities.
  • Optimize high-mix, low-volume production with frequent changeovers.
  • Develop business cases for automation and CapEx initiatives.
  • Support FDA inspection readiness and regulatory compliance.

Skills

People leadership
Cross-functional collaboration
GMP compliance
Equipment troubleshooting
Process improvement
OEE optimization

Education

Bachelor's degree

Job description

Our client is seeking an experienced manufacturing leader to oversee a complex pharmaceutical packaging operation supporting highly automated syringe assembly, labeling, visual inspection, packaging, equipment reliability, regulatory readiness, and process improvement. This individual will provide strategic and operational leadership across a multi-shift packaging organization while improving equipment performance, throughput, changeovers, and team capability.

Duties / Expectations of Role
  • Lead packaging, visual inspection, labeling, and related operations across a multi-shift pharmaceutical manufacturing environment
  • Directly oversee managers, supervisors, and an approximately 40–50 person packaging organization across three shifts
  • Improve performance of highly automated packaging assets, including customized syringe-connecting robotics, the Syringe Assembly Machine (SAM), labeling equipment, and the carton case packer/palletizer (CCP)
  • Drive OEE, run-rate, downtime, changeover, scrap, and schedule-attainment improvements across packaging operations
  • Partner closely with Engineering to diagnose technical gaps, resolve recurring equipment failures, and restore equipment to expected performance
  • Lead complex investigations, deviation reduction, root cause analysis, CAPAs, and GMP compliance activities related to packaging and equipment performance
  • Optimize packaging operations for high-mix, low-volume production, including frequent changeovers and equipment ramp-up constraints
  • Evaluate and develop business cases for automation, including automated visual inspection and additional future CapEx
  • Improve manual visual inspection processes for Paloperidone and support automation opportunities while maintaining product quality and compliance
  • Partner with Quality, MS&T, Manufacturing, Engineering, and other functions to ensure new equipment is fit-for-purpose and user-friendly
  • Support FDA inspection readiness, mock-audit remediation, and ongoing regulatory compliance
  • Develop managers and supervisors through coaching, accountability, performance management, and floor-level engagement
Mandatory Requirements
  • Bachelor's degree in Engineering, Life Sciences, Manufacturing, or related technical discipline
  • 10+ years of pharmaceutical, medical device, or highly regulated manufacturing experience
  • Strong experience leading automated manufacturing, packaging, assembly, or related production operations
  • Experience leading managers, supervisors, and multi-shift manufacturing organizations
  • Strong technical background in automated equipment, process troubleshooting, and manufacturing systems
  • Experience managing investigations, deviations, CAPAs, root cause analysis, and GMP/compliance activities
  • Experience supporting FDA inspections, regulatory audits, and inspection readiness
  • Proven success improving equipment reliability, throughput, OEE, and manufacturing efficiency
  • Excellent people leadership, communication, and cross-functional collaboration skills
  • Ability to work fully on-site within a multi-shift manufacturing operation
Nice to Have
  • Director or Senior Director-level manufacturing leadership experience
  • Pharmaceutical packaging, sterile injectable packaging, combination product, syringe, or automated assembly experience
  • Engineering background with advanced equipment troubleshooting and automation expertise
  • High-mix, low-volume manufacturing experience
  • Lean Manufacturing, Six Sigma, SMED, Continuous Improvement, or Operational Excellence experience
  • Experience with OEE, downtime reduction, changeover optimization, and run-rate improvement
  • Manufacturing scale-up, technology transfer, and facility expansion experience
  • Experience developing automation business cases and managing CapEx/equipment implementation
Term & Start
  • Immediate need
  • On-site role in Windsor, Colorado
  • Contract-to-hire or direct hire opportunity
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