Responsable processus

Groupe Pharea; Abu Dhabi Emirate; On-site; AED 350,000 - 550,000; Full time

Job summary

Groupe Pharea in Abu Dhabi is seeking an experienced manufacturing professional to own end-to-end forging and ring-rolling processes for aerospace components. You will lead method development, trials, production readiness, and supplier coordination to ensure high-quality, efficient manufacturing.

The role requires 8–10 years in aerospace or high-spec metallic manufacturing, with substantial forging/ring-rolling experience and strong knowledge of related heat treatments, inspections, and OEM

Qualifications

• 8-10 years experience in aerospace/high-spec metallic manufacturing.
• Substantial forging/ring-rolling experience required.
• Experience in capability prove-out and qualification.
• Experience with production readiness and customer requirements.
• Bachelor’s degree in Manufacturing, Mechanical, or Materials Engineering.
• Strong knowledge of heating, forging, ring rolling, cooling/quench, heat treatment and inspection.
• Familiarity with process monitoring, automation, traceability and advanced inspection technologies.
• Knowledge of aerospace qualification requirements and AS13100 standards.

Responsibilities

• Own process definition, control strategy, parameters, control plans, standard work, and acceptance criteria.
• Lead forging and ring-rolling method development and capability prove-out.
• Plan and manage structured trials from development through qualification and production.
• Coordinate with equipment OEMs and technical partners.
• Provide input for equipment specification and procurement.
• Support supplier reviews, equipment installation, commissioning, and ramp-up.
• Support FPQ, FAI, readiness reviews, and production qualification.
• Lead root-cause analysis and corrective actions for process issues.
• Drive Lean/Kaizen improvements to improve yield, reduce cycle time, and stabilise process capability.
• Monitor process performance and maintain interfaces across the manufacturing process.
• Interpret specifications, drawings, material specs, and OEM standards.

Skills

Forging & Ring Rolling

Process Development

Lean / Kaizen

Root-Cause Analysis

Quality & Inspection

Automation & Monitoring

Education

Bachelor’s degree in Manufacturing, Mechanical, or Materials Engineering

Tools

AS13100 standards

Production Equipment Knowledge

Job description

Own and govern the end-to-end Forging and Ring Rolling manufacturing process for aerospace gas turbine engine components, covering method development, process qualification, production readiness, and ongoing process capability.

Key Responsibilities

• Own process definition, control strategy, parameters, control plans, standard work, and acceptance criteria.
• Lead forging and ring-rolling method development and capability prove-out.
• Plan and manage structured trials from development through qualification and production.
• Coordinate with equipment OEMs and technical partners.
• Provide technical input for equipment specification and procurement.
• Support supplier reviews, equipment installation, commissioning, and ramp-up.
• Support FPQ, FAI, readiness reviews, and production qualification.
• Lead root-cause analysis and corrective actions for process issues.
• Drive Lean/Kaizen improvements to improve yield, reduce cycle time, and stabilise process capability.
• Monitor process performance and maintain effective interfaces across the full manufacturing process.
• Interpret technical specifications, engineering drawings, material specifications, and OEM standards.

Required Experience & Qualifications

• 8-10 years of experience in aerospace or high-spec metallic manufacturing.
• Substantial experience in forging and/or ring rolling is required.
• Experience in:
• Capability prove-out and qualification.
• Production readiness.
• Customer requirements, audits, and readiness reviews.
• Bachelor’s degree in Manufacturing, Mechanical, Materials Engineering, or equivalent.
• Strong knowledge of forging/ring-rolling principles, parameters, and defect mechanisms.
• Knowledge of integrated process chains including heating, forging, ring rolling, cooling/quench, heat treatment, and inspection.
• Familiarity with process monitoring, automation, traceability, and advanced inspection/monitoring technologies.
• Knowledge of AS13100 and aerospace qualification requirements.