Head of Maintenance & Engineering - Air Cargo
About the job Head of Maintenance & Engineering - Air Cargo
Our client is a dynamic cargo airline operating across The Middle East, Africa and Asia regional markets, with a fleet comprising B767F. B737F (NG) aircraft. The airline is scaling up its operations, driving higher reliability, safety compliance and commercial maturity, and is set on transforming its Maintenance & Engineering function into a standalone, externally‑competitive MRO business.
They seek a highly experienced Head of M&E, report directly to the Chief Executive Officer and hold regulatory accountability as the Accountable Manager for Maintenance & Engineering. This role carries full business ownership for airworthiness, technical integrity, cost control, manpower, vendor strategy and the transformation journey. It offers a rare opportunity to shape a legacy operation into an agile, high‑performing engineering organisation with commercial ambitions.
Safety, Airworthiness & Compliance
- Own the regulatory accountability for airworthiness under national civil aviation authority oversight.
- Ensure full compliance with Part‑145/Continuing Airworthiness, MOE, CAME and maintenance organisation exposition standards.
- Govern defect control, concession management and rectification performance.
- Maintain audit integrity, full traceability of records (AD/SB, life‑limited parts, back‑to‑birth) and timely closure of findings.
Maintenance Planning & Control
- Instigate a structured planning model (T‑120/T‑60/T‑30/T‑15) aligned to operational schedules and fleet utilisation.
- Establish a centralised Maintenance Control Centre fully integrated with the IOC for daily fleet health visibility.
- Lead pre‑emptive risk identification, planning discipline and reduction of reactionary maintenance.
- Oversee scheduled and unscheduled maintenance (A‑/B‑/C‑checks, structural programmes, reliability actions) for the full fleet.
- Define the make‑versus‑buy strategy for heavy checks, execute internal work and manage third‑party oversight.
- Enforce safety, productivity and turnaround performance standards across all line stations and base maintenance.
Reliability & Engineering
- Lead the reliability programme and engineering services across all fleet types, including chronic defect elimination, MSG‑3 methodology, and ETOPS readiness.
- Develop technical bulletins and troubleshooting playbooks (especially for B767 and B737NG system issues).
- Build a predictive reliability dashboard and root‑cause analytics for chronic and repeat snags.
Materials, Spares & AOG Logistics
- Drive end‑to‑end spares and logistics management: forecasting, rotables, repair cycles, warranty recovery and pooling.
- Implement a 24/7 AOG desk with measurable SLAs and rapid response mechanisms.
- Improve inventory turns, repair turnaround time and vendor accountability via performance metrics.
People, Competency & Culture
- Lead the organisational structure, staffing and succession across all M&E departments.
- Build a cross‑skilled workforce by integrating airframe, avionics and electrical competencies.
- Own the M&E P&L, control cost per block hour, and optimise CapEx and Opex efficiency.
- Negotiate vendor and repair contracts, parts lease agreements and PBH/pooling arrangements.
- Drive warranty recovery, repair savings and resource optimisation; establish commercial frameworks and SLAs for future third‑party work.
Transformation Mandate – Building the MRO
- Lead the change programme transitioning the M&E function into a standalone, profit‑capable MRO.
- Design the MRO operating model, governance structure and roadmap for approvals.
- Build capability in facilities, tooling, manpower and regulatory alignment for external work.
- Develop commercial products, pricing and service SLAs for third‑party maintenance services.
🔹 Qualifications & Experience
- Minimum 15‑20 years of leadership experience in airline or stand‑alone MRO maintenance & engineering operations.
- Deep, hands‑on experience with B767 and B737NG fleets (technical systems, reliability, heavy maintenance programmes).
- Eligible and credible to serve as an accountable postholder with the national Civil Aviation Authority.
- Proven track record in heavy check management, reliability programmes, process discipline and maintenance transformation.
- Strong commercial acumen: full P&L ownership, vendor negotiation experience and business planning capability.
- Demonstrated leadership of large, multi‑discipline engineering/maintenance teams; experience in Africa or emerging‑market aviation an advantage.
- Excellent regulatory knowledge (Part‑145, continuing airworthiness regimes) and strong communication skills.
- Pragmatic, resilient, strategic thinker with strong ethics, ability to drive change, build high‑performing teams and embed a disciplined maintenance culture.